PURPOSE
The device is intended for heat supply of residential premises and buildings for municipal purposes, equipped with water heating systems with a water column height in the water circuit of no more than 6.5 m.
The device is intended for permanent job on natural gas according to GOST 5542-87.
The device is manufactured in the UHL climatic version, category 4.2 according to GOST 15150-69.
| Characteristics | Safety devices |
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Operating manual for the gas boiler AOGV 11.6 Eurosit (see the connection diagram in this device passport)
SPECIFICATIONS
| Name of parameter or size | Magnitude | ||
| AOGV-11.6-1 | AOGV-17.4-1 | AOGV-23.2-1 | |
| 1. Fuel | Natural gas | ||
| 2. Nominal pressure natural gas in front of the automation unit, Pa (mm.water column) | 1274 (130) | ||
| Natural gas pressure range, mm.water column. | 65…180* 1 | ||
| 3. Volume content of carbon monoxide in dry undiluted combustion products of natural gas, % not more than | 0,05 | ||
| 4. Efficiency of the device, % not less than | 89 | ||
| 5. Coolant | water | ||
| 6. Coolant parameters, no more: | 0,165 |
||
| - absolute pressure, MPa; | |||
| - maximum temperature, ºС | 95 | ||
| - carbonate hardness, mEq/kg, no more | 0,7 | ||
| - suspended solids content | absent | ||
| 7. Nominal thermal power automatic burner device, kW (kcal/h) | 11,6 (10000) | 17,4 (15000) | 23,2 (20000) |
| 8. Gas connection size: | |||
| - nominal diameter DN, mm | 15 | 20 | 20 |
| G 1/2 -B | G 3/4 -B | G 3/4 -B | |
| 9. Security automation settings | |||
| - gas supply shutdown time pilot and main burners, sec |
|||
| - when gas supply stops or there is no flame on the pilot burner, no more |
60 | ||
| - in the absence of draft in the chimney, no more no less | 10 | ||
| 10. Vacuum in the chimney behind the device, Pa | from 2.94 to 29.4 | ||
| mm. water Art. | from 0.3 to 3.0 | ||
| 11. Conditional diameter of water connecting pipes DN, mm | 40 | 50 | 50 |
| - thread according to GOST 6357 - 81, inch | G 1 1/2 -B | G 2 -B | G 2 -B |
| 12. Weight of the device, kg, no more | 45 | 50 | 55 |
| 13. Heated area, m2, no more | 90 | 140 | 190 |
| 14. Heat exchanger tank capacity, liter | 39,7 | 37,7 | 35 |
| 15. Maximum temperature combustion products leaving the chimney, °C (at a gas pressure of 180 mm water column) | 130 | 160 | 210 |
| *1 NOTE: The device is protected from emergency supply of gas input pressure up to 500 mm. water Art. gas valve design. | |||
DEVICE AND PRINCIPLE OF OPERATION.
The device consists of the following components and parts: a heat exchanger tank, a main burner, an ignition burner unit with a thermocouple and an ignition electrode installed in it, a combined gas valve (multifunctional regulator), a draft stabilizer, and cladding parts.
At the top of the heat exchanger tank there is a thermostat sensor connected by a capillary tube to the actuator of the thermostatic valve (bellows-thermal balloon system) and a thermometer sensor
Design Feature combination valve 630 EUROSIT is the presence of a device for stabilizing the gas outlet pressure, as well as the combination of valve control in one handle with the designation of positions by the corresponding symbols and numbers at its end and an indicator on the valve cover. The dependence of the temperature of the heated water on the position of the control handle scale is presented below:
The operating principle of the temperature controller is based on the expansion of liquid when heated. The working fluid, heated in the sensor (thermal cylinder) from the water in the tank - heat exchanger, heated by the combustion of natural gas, expands and flows through the capillary tube into the bellows, which converts the volumetric expansion into linear movement of the mechanism that drives the system of two valves (instantaneous and metering). ). The design of the mechanism provides protection against thermal overload, which protects the bellows-thermal cylinder system from damage and depressurization.
PLACEMENT AND INSTALLATION
The placement and installation of the device, as well as the supply of gas to it, is carried out by a specialized construction and installation organization according to a project agreed upon with the operating enterprise (trust) of the gas industry.
The room where the device is installed must have free access to outside air and ventilation hood at the ceiling.
The temperature of the room in which the device is installed should not be lower than +5 ºС.
The choice of location for installing the device should be made in accordance with the safety precautions set out in Section 7 of this passport.
The device is installed near fireproof walls at a distance of at least 10 cm from the wall.
Before starting installation, it is necessary to depreserve the device and check that it is assembled correctly in accordance with Fig. 1 and fig. 8 of this passport, and make sure that all parts and assembly units are securely and completely secured.
Connect the device to the chimney, gas pipeline and heating system pipes. Connecting pipes pipelines must be precisely adjusted to the location of the inlet fittings of the device. The connection should not be accompanied by mutual tension between pipes and apparatus components.
SAFETY INSTRUCTIONS
Persons who have examined this passport are allowed to service the device.
Installation and operation of the devices must comply with the requirements of the “Rules for the design and safety of operation of hot water boilers, water heaters and steam boilers with excess pressure”, as well as the requirements of the “Safety Rules for Gas Distribution and Gas Consumption Systems. PB 12 - 529", approved by the State Technical Supervision Authority of Russia.
The operation of the devices must be carried out in accordance with the “Rules fire safety for residential buildings, hotels, dormitories, administrative buildings and individual garages PPB - 01 - 03.”
Operation of the device is permitted only with properly functioning automatic safety and temperature control.
Gas automation security must ensure:
When operating the device, the temperature hot water should not exceed 95 °C.
Prohibited:
When the device is not working, all gas valves: in front of the burner and on the gas pipeline in front of the device must be in closed position(the valve handle is perpendicular to the gas pipeline).
Any malfunctions when operating the device on gas must be immediately reported to the emergency service of the gas operating company.
If gas is detected in the premises, you should immediately stop supplying it, ventilate all premises and call emergency or repair services. Until the malfunction is eliminated, it is prohibited to light matches, smoke, or use
** It is allowed to use household coolant “Olga” (manufacturer: Organic Products Plant CJSC) according to the instructions for use. After a period of operation, the coolant must be drained and disposed of.
| Characteristics | Safety devices |
|
|
(see connection diagram in this device passport)
| Name of parameter or size | Magnitude | ||
| AOGV-11.6-1 | AOGV-17.4-1 | AOGV-23.2-1 | |
| 1. Fuel | Natural gas | ||
| 2. Nominal pressure of natural gas in front of the automation unit, Pa (mm.water column) | 1274 (130) | ||
| Natural gas pressure range, mm.water column. | 65…180* 1 | ||
| 3. Volume content of carbon monoxide in dry undiluted combustion products of natural gas, % not more than | 0,05 | ||
| 4. Efficiency of the device, % not less than | 89 | ||
| 5. Coolant | water | ||
| 6. Coolant parameters, no more: | 0,1 |
||
| - absolute pressure, MPa; | |||
| - maximum temperature, ºС | 95 | ||
| - carbonate hardness, mEq/kg, no more | 0,7 | ||
| - suspended solids content | absent | ||
| 7. Rated thermal power of the automatic burner device, kW (kcal/h) | 11,6 (10000) | 17,4 (15000) | 23,2 (20000) |
| 8. Gas connection size: | |||
| - nominal diameter DN, mm | 15 | 20 | 20 |
| G 1/2 -B | G 3/4 -B | G 3/4 -B | |
| 9. Security automation settings | |||
| - gas supply shutdown time pilot and main burners, sec |
|||
| - when gas supply stops or there is no flame on the pilot burner, no more |
60 | ||
| - in the absence of draft in the chimney, no more no less | 10 | ||
| 10. Vacuum in the chimney behind the device, Pa | from 2.94 to 29.4 | ||
| mm. water Art. | from 0.3 to 3.0 | ||
| 11. Conditional diameter of water connecting pipes DN, mm | 40 | 50 | 50 |
| - thread according to GOST 6357 - 81, inch | G 1 1/2 -B | G 2 -B | G 2 -B |
| 12. Weight of the device, kg, no more | 45 | 50 | 55 |
| 13. Heated area, m2, no more | 90 | 140 | 190 |
| 14. Heat exchanger tank capacity, liter | 39,7 | 37,7 | 35 |
| 15. Maximum temperature of combustion products leaving the chimney, °C (at a gas pressure of 180 mm water column) | 130 | 160 | 210 |
| *1 NOTE: The device is protected from emergency supply of gas input pressure up to 500 mm. water Art. gas valve design. | |||
The device consists of the following components and parts: a heat exchanger tank, a main burner, an ignition burner unit with a thermocouple and an ignition electrode installed in it, a combined gas valve (multifunctional regulator), a draft stabilizer, and cladding parts.
At the top of the heat exchanger tank there is a thermostat sensor connected by a capillary tube to the actuator of the thermostatic valve (bellows-thermal balloon system) and a thermometer sensor
A special feature of the design of the 630 EUROSIT combination valve is the presence of a device for stabilizing the gas outlet pressure, as well as the combination of valve control in one handle with the designation of positions by the corresponding symbols and numbers at its end and an indicator on the valve cover. The dependence of the temperature of the heated water on the position of the control handle scale is presented below:
The operating principle of the temperature controller is based on the expansion of liquid when heated. The working fluid, heated in the sensor (thermal cylinder) from the water in the tank - heat exchanger, heated by the combustion of natural gas, expands and flows through the capillary tube into the bellows, which converts the volumetric expansion into linear movement of the mechanism that drives the system of two valves (instantaneous and metering). ). The design of the mechanism provides protection against thermal overload, which protects the bellows-thermal cylinder system from damage and depressurization.
The placement and installation of the device, as well as the supply of gas to it, is carried out by a specialized construction and installation organization according to a project agreed upon with the operating enterprise (trust) of the gas industry.
The room where the device is installed must have free access to outside air and a ventilation hood near the ceiling.
The temperature of the room in which the device is installed should not be lower than +5 ºС.
The choice of location for installing the device should be made in accordance with the safety precautions set out in Section 7 of this passport.
The device is installed near fireproof walls at a distance of at least 10 cm from the wall.
Before starting installation, it is necessary to depreserve the device and check that it is assembled correctly in accordance with Fig. 1 and fig. 8 of this passport, and make sure that all parts and assembly units are securely and completely secured.
Connect the device to the chimney, gas pipeline and heating system pipes. The connecting pipes of the pipelines must be precisely adjusted to the location of the inlet fittings of the device. The connection should not be accompanied by mutual tension between pipes and apparatus components.
Persons who have examined this passport are allowed to service the device.
Installation and operation of the devices must comply with the requirements of the “Rules for the design and safety of operation of hot water boilers, water heaters and steam boilers with excess pressure”, as well as the requirements of the “Safety Rules for Gas Distribution and Gas Consumption Systems. PB 12 - 529", approved by the State Technical Supervision Authority of Russia.
The operation of the devices must be carried out in accordance with the “Fire Safety Rules for residential buildings, hotels, dormitories, administrative buildings and individual garages PPB - 01 - 03”.
Operation of the device is permitted only with properly functioning automatic safety and temperature control.
Gas safety automatics must provide:
When operating the device, the hot water temperature should not exceed 95 °C.
When the device is not working, all gas valves: in front of the burner and on the gas pipeline in front of the device, must be in the closed position (the valve handle is perpendicular to the gas pipeline).
Any malfunctions when operating the device on gas must be immediately reported to the emergency service of the gas operating company.
If gas is detected in the premises, you should immediately stop supplying it, ventilate all premises and call emergency or repair services. Until the malfunction is eliminated, it is prohibited to light matches, smoke, or use
** It is allowed to use household coolant “Olga” (manufacturer: Organic Products Plant CJSC) according to the instructions for use. After a period of operation, the coolant must be drained and disposed of.
The manufacturer reserves the right to make changes to the design and appearance products.
This technical documentation may differ from the description above; see the operating manual enclosed with each boiler upon purchase.
Boiler AOGV 11.6 (RK) with non-volatile TGV automation was created at the Borino plant gas equipment Lipetsk and is an absolute analogue in all connection and overall dimensions of the Gas Water Heating Apparatus (AOGV-11.6-3 Rostovgazoapparat). The gas boiler is equipped with a TGV-307 automation unit, which is made of reliable components, which have proven themselves to be reliable. Control is carried out using installed thermostat in conjunction with a solenoid valve. The automation system contains a thermocouple and a draft sensor, which control the switching on and off of the device at a given temperature. The design of the boiler provides for the ignition of the pilot burner first using a piezoelectric element, and only after that the ignition of the main burner, which is made of the horn type and is more reliable and modern.
The gas heating device AOGV 11.6 (RK) is perfect for replacing your round boiler made in Rostov, and both pipes connecting to the heating system are made of the same diameter Du-40, nut G1 1/2" and have a center-to-center distance of 540 mm. Distance from the installation surface of the device to the center of the lower pipe is 265 mm, which is the same as for the discontinued boiler AOGV-11.6-3 Rostov. The gas pipe (gas supply fitting) has a diameter of 15 mm and a G 1/2" thread, the chimney pipe. supplied to the boiler must have outside diameter 112 mm and is also invariably connected to the device through a cap (draft stabilizer) supplied with the boiler.
When replacing your gas boiler power 11.6 kW on AOGV 11.6 (RK) does not need to be changed project documentation
, and installation will take place quickly and without any difficulties.
One of the most popular for heating a private home is the Rostovgazoapparat AOGV 11.6 boiler. Taking into account the inexpensive components, simplicity of design and excellent reliability, these boilers have proven themselves in operation over many years. Such a boiler is installed to heat residential premises with an area of up to 120 square meters. Inside, the water is heated using a burner located at the bottom of the water tank. Gas boilers are connected to natural gas. However, if desired, you can replace the nozzles and switch the operation of the device to liquefied gas. The boiler body and heat exchanger are made of high quality steel.
AOGV Rostov boilers found wide application in heating residential premises and when replacing it, if you do not find a suitable analogue in terms of dimensions, connections and kilowatts, but simply purchase another boiler, in particular a foreign one, then during installation you may encounter a number of difficulties.
The cost of such gas heaters is quite high, and for correct, proper operation It is often necessary to reconstruct the existing heating system of a private home. This includes replacing cast iron or steel radiators with new aluminum ones, and replacing the expansion tank under new type boiler with a pre-installed membrane. And since everything modern boilers designed to work in closed system heating using forced circulation of coolant and installation additional pump. Which can ultimately result in significant expenses. It is always convenient and without high costs to replace heating boilers with domestic analogues and save time and save yourself from unnecessary expenses for altering heating, and even design documentation.
Please check availability when ordering.
Floor-standing Borinsky gas boilers AOGV heating are supplied to Russian market heating gas equipment for more than 25 years. During all this time, buyers and specialists have left many reviews on thematic forums and websites.
We, too, will not stand aside and will make a review-instruction of the floor-standing Borinsky gas boilers Ishma, AOGV and AKGV, we will analyze specifications, differences in models and automation installed on these heating devices.
We will identify the main malfunctions of boilers and how to fix them yourself. And, as usual, at the end of the article we will describe the main advantages and disadvantages of heating boilers produced in the village of Borinskoye (Borino) in the Lipetsk region.
Model range of Borino gas boilers for heating
Like all Russian manufacturers floor heating devices, Borinsky boilers produce both single-circuit AOGV and double-circuit AKGV. Single-circuit devices are capable of heating residential and industrial premises with total area from 30 to 300 m2, and single-circuit gas boilers of the Ishma series up to 1000 m2.
Borino gas boilers
— single-circuit gas boilers: AOGV-11.6-1; 17.4-1; 23.2-1; 29-1 and compact AOGV-7.3;11.6-3;
— double-circuit gas boilers: AKGV-11.6-1; 17.4-1; 23.2-1; 29-1 and compact AKGV-11.6-3;
— single-circuit boilers high power “Ishma”: -25;-31.5;-40;-50;-63;-80;-100 kW;
— boilers KOV 30; 37.5; 40; 63 s cast iron heat exchanger;
— floor standing boilers with a closed combustion chamber KSGC-12.5 Eurosit;
— a series of wall-mounted gas boilers “Ishma-12.5”.
All floor-standing boilers are equipped with a stainless steel gas burner of the “Worgas” or “Polidoro” brand, except for the outdated series with automatic “Signal” and “RS”. The devices are equipped with a thermostat, which helps maintain the temperature in the heating circuit required by the user.
There are draft and flame control sensors that transmit a signal to the automation, which shuts off the gas supply to the burner in emergency situations. The draft stabilizer on the AOGV and AKGV models turns off the boiler when the chimney “blows out” or there is insufficient draft in it.
Gas boiler Ishma: device, automation
Floor-standing boilers have a certain abbreviation, deciphering which, you can choose the right AOGV or AKGV boiler:
— symbol “O”: single-circuit boiler;
— symbol “K”: double-circuit boiler;
— symbol “M”: double-circuit device with a copper DHW heat exchanger;
— symbol “B”: boiler with a side connection of the heating circuit;
— symbol “P”: interchangeable with gas boilers AOGV or AKGV.
Automation of Borino gas boilers
On AOGV boilers, AKGV and ISHMA, the Lipetsk company installs several types of automation, from the simplest and inexpensive “Signal” and “SABK” types with the “SABK T4” gas valve, to the modern, Italian “SIT” with the “Eurosit 630” valve.
Automation of Borino gas boiler SIT
Construction of the Borinsky gas boiler Ishma: diagram-instructions
1 - steel heat exchanger 3 mm thick;
2 — gas burner of the Borinsky boiler;
3 - chimney pipe;
4 — removable front shield;
5 — protective panel;
6 - boiler body;
7 — thermometer;
8 — temperature sensor in the heating system;
9 — nipple;
10 — gas valve SIT;
11 — thermostat knob;
12 — ignition electrode;
13 — traction sensor;
14 - thermocouple;
15 — igniter;
17 and 18 - plugs;
19 — igniter gas pipeline;
20 — thermogenerator;
21 — thermostat temperature sensor;
22 — overheating protection sensor;
23 — control thermostat;
24 - piezo ignition.
Construction of the Borino gas boiler Ishma: instructions
1. The burner or pilot goes out.
There may be carbon deposits on the thermocouple or there may be no contact in its circuit. Clean the thermocouple and ventilate the boiler furnace, first turning off gas tap. If this does not help, the thermocouple will need to be replaced. Node failure solenoid valve may also explain the main burner or pilot burner constantly going out.
2. Blurry flame yellow color, the burner is smoking.
Problems with the gas boiler draft. The chimney may be clogged or blown in by the wind.
3. The boiler does not heat the water well.
Insufficient water in the heating system. It is necessary to add coolant to expansion tank, if the system is open (gravity flow) or through the make-up tap, if the system is closed with a circulation pump.
4. The temperature of the coolant at the outlet of the gas boiler is not regulated or exceeds 90 C.
The boiler thermostat is faulty or the heating system is not sealed.
5. The igniter (wick) does not ignite or the flame is intermittent and “weak”.
Clean the pilot nozzle. Check its gas pipeline for leaks if gas pressure is low.
6. The gas burner does not light up or burns weakly and turns off.
The gas burner nozzles or gas filter are clogged. They need to be cleaned.
7. The burner does not turn off, the flame cannot be adjusted.
Thermal bellows is faulty. It needs to be replaced.
8. Popping noise when igniting the burner.
The location of the pilot burner in relation to the main burner is incorrect. Call a specialist to troubleshoot this problem.
Advantages of Borinsky gas boilers:
— many models and modifications;
— energy independence;
— modern boiler safety system;
— low cladding temperature;
- low price;
- inexpensive spare parts.
Disadvantages of Borino gas boilers:
— outdated design;
- an insufficient amount service centers;
— many models are equipped with Russian-made automatic equipment.
Borino gas boilers have a good price-quality ratio in their segment of floor heating units. We examined the differences between the model “line” of boilers AOGV, AKGV and Ishma, their instructions and technical characteristics. We made a review and our feedback, describing the advantages and disadvantages of Borino boilers, and also analyzed their main malfunctions during operation and how to eliminate them.
