Stairs. Entry group. Materials. Doors. Locks. Design

Serviceman technological equipment modern metal-cutting machines is a highly qualified specialist. The demand for such positions is constantly growing due to the development of product manufacturing technologies. Employers' wishes have changed over the years last years, the legislative part in the industry lags behind the requirements of the real situation.

General requirements for professional knowledge

A CNC machine operator must have extensive knowledge to efficient work in production. The versatility of the profession lies in the ability to find competent solutions and take on the responsibility of initial repairs before the arrival of the appropriate services.

The adjuster is required to:

• competent selection of cutting tools;
• compliance with cutting conditions;
• programming how technology programs, and user data;
• carry out competent and quick diagnostics of faults in mechanical, electrical, pneumatic and hydraulic parts of equipment;
• have a complete knowledge in the field of metal science: steel grades, manufacturing methods, processing modes;
• be able to read diagrams fluently: electrical, hydraulic, pneumatic.

Education and other criteria

With all the requirements, the position of an adjuster belongs to the category of workers. The place is intended for persons over 18 years of age who have a secondary specialized education in the field industrial equipment. To perform your duties, you must have an assigned medical examination category with the “Fit” column.

For admission to workplace training is carried out or the applicant is provided with a ready-made electrical safety certification. In Western companies, service technicians are trained to work with electrical equipment with voltages up to 1000 V.

The specialty “CNC machine operator” provides qualifications in the field of IT:

• programming experience in C++ languages;
• creation of databases;
• knowledge of graphic editors;
• knowledge of SCADA systems for working with graphical interfaces;
• Fluency operating systems for PC.

If you already have electrical safety certification, you will in any case have to undergo retraining for the specifics of the enterprise. For this purpose, courses are held for adjusters in employment organizations.

What regulatory documents do you need to know?

The basis for safe work is timely informing workers about the rules of conduct with electrical installations. To systematize approaches to emergency situations are guided by inter-industry labor protection rules in existing electrical installations and standards for their operation.

IN basic course training included:

• Fire safety.
• Rules for providing first aid to victims.
• Instructions for using protective equipment.
• Ways to free a person if he is under voltage.
• When using crane equipment, all workers must become familiar with the principles of slinging loads and operating mechanisms.
• A lecture is held directly at the enterprise, including the daily routine.
• To perform work in the order of current operation, the following are given:

Additional requirements

The process equipment operator's instructions include the responsibility of each worker on CNC machines to understand the operating principle of multi-axis systems of a particular manufacturer. Level of communication with electronic parts The PC must be above average. Technological programs are formed directly by the employee.

Under his jurisdiction are all temporary characteristics of the choice landing dimensions tools, task for the movement of all axes, compliance with the program processing cycle. All responsibilities included necessary actions on reconfiguring the production line for new product sizes.

At the beginning of the shift, the employee must inspect the received machine and line to ensure that all parts are in good working order. Check the levels of filled liquids: oil, coolant, serviceability electrical systems. Carry out periodic checks of attached equipment when long periods of downtime production. Guided follow step by step instructions for machine readjustment. The employee’s responsibilities include interaction with services producing on site.

Electrical experience

The process equipment adjuster must have the knowledge of workers from parallel services involved in production maintenance. Direct participation in user work lies on the shoulders of the operator, and the service technician performs the function of the main regulator of the performance of all parts of the machine.

It is necessary to diagnose the serviceability of the measuring systems that the instrumentation mechanic replaces. Participate in identifying automation failures together with electrical service specialists. In case of a floating fault, a cyclic testing of mechanisms and lines is carried out, which is implemented by a process equipment adjuster using a software interface.

Diagnostics are carried out according to the error catalog included with the CNC machine. An instrumentation mechanic cannot carry out all the work alone, so the service technician provides all possible assistance: checking the indication of measuring systems, monitoring the level on the monitor screen, temperature conditions are set in the masks of the machine software interface.

It is also necessary to participate in replacing mechanical parts of the machine, as well as carrying out unscheduled Maintenance after repair and commissioning works.

Current moments of work activity

Under the direct supervision of the adjuster are:

• integrity and operation of all level gauges, thermocouples, speed meters;
• methods for primary diagnostics of the performance of engines, pumps, transmission systems, hydraulic cylinders;
• methods for diagnosing backlash on axial propeller pairs using a micrometer;
• using a measuring tool to determine technological gaps and roughness of the surface being processed;
• timely report to superiors about unscheduled repairs of the machine, providing information about the cause of the malfunction and the culprit of the incident;
• introduction of new processing programs during the debugging period, making corrections to achieve the specified product dimensions.

In addition to the listed functions, the responsibilities of a process equipment adjuster include initial training for new employees to maintain documentation containing all stages of the work shift, periodic inspections of equipment and scheduled repairs. Accounting journals are also maintained finished products, defects and accepted workpieces.

What can an employee do on his own initiative?

The process equipment adjuster, as well as every employee of the enterprise, can make proposals for improving overall production:

• machine and line design;
• methods and modes of processing parts;
• optimizing the working time of shift personnel if, as a result of the measures, there is a decrease in unscheduled downtime;
• make urgent demands to eliminate violations fire safety or threats to working personnel;
• if there is a risk of material damage to the enterprise, report to management;
• stop the work process if there are deviations in the quality of the finished product.

What rights does an employee have?

The adjuster may object to the work in the following cases:

• in the absence of protective equipment;
• if the tool is faulty;
• in the absence of the necessary documentation;
• exceeding working hours;
• performing work unrelated to the employee’s position;
• if the manager’s order leads to material damage to the enterprise or creates a threat to the health and life of others;
• the employee has not been retrained on the new equipment.

What can be the liability for violations?

The profession of a process equipment adjuster implies not only the performance of duties at the workplace, but also responsibility for rash actions in the form of material compensation or administrative punishment.

IN job responsibilities employee of the enterprise includes the following:

• minimizing labor costs in the production process;
• compliance established standards and regulations for the industry;
• storage of company trade secrets;
• responsibility for the collection of funds on site;
• If theft is detected, notify the manager or security service;
• appropriate permission to use information means;
• do not accept rewards from strangers in the workplace.

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Used in various industries special machines and mechanisms for creating blanks, various options impact on materials, transportation and other technological processes. These include presses and machines, for example. Together they are called technological equipment. At the same time, qualified specialists are needed not only to operate these devices, but also to prepare them for operation. A similar list of responsibilities applies to a process equipment adjuster.

Description of the profession

A process equipment adjuster is a worker who has the necessary level of education in order to work with industrial equipment: carry out inspections and renovation work, configure operating modes, enter necessary changes and adjustments, and, if necessary, provide instructions to employees on the specifics of using the equipment.

At the beginning of the shift, the installer must first check the equipment in a switched off state; if no faults were found, start it up. Next, it is worth checking the levels of filled liquids: oil, coolant, and the serviceability of electrical systems. If the need arises, the adjuster can interact with the services that are involved in commissioning work.

The specialty is in high demand on the market, however, at the same time, the demands of employers are also growing.

Therefore, to obtain permission to work, the installer must have extensive knowledge of the equipment used in production. The specialist's responsibilities may include the following:

Carrying out diagnostics and identifying faults;

selection optimal mode work;

understanding of the principles of working with materials and their features

formation of technological programs;

reading electrical, hydraulic, pneumatic diagrams;

understanding regulatory documents who coordinate the work of the adjuster.

In addition, to work in the specialty, you must have appropriate education in the field of industrial equipment, be of age, and successfully pass a medical examination for possible contraindications to work.

In order to begin independent work, an adjuster already at the enterprise must undergo training in safe work with electrical installations and labor protection.

Typically the training course also includes:

Fire safety;

first aid;

behavior in emergency situations;

production instructions.

Where can I learn the profession of a process equipment adjuster?

To work in this profession, an adjuster will be required special education, which can be obtained at specialized colleges or technical schools. It is worth noting that you can study in this specialty after the 9th grade by enrolling in a college or technical school in the appropriate field. In this case, the duration of education will be three to four years. And if you enroll after 11, then only two years.

There are also special courses, the duration of which is about a year, and the curriculum is quite similar to the secondary specialized plan educational institution. But you can become a course participant only after 18 years of age. At the same time, the educational centers on the basis of which they operate do not provide budget places.

And after a certain amount of time, the process equipment adjuster needs to increase the level of his qualifications, receiving a new rank.

Professional categories of process equipment adjuster

A worker's skill level determines not only what type of work he can perform, but also what machines and devices he can operate.

Technological equipment adjuster 2nd category

Conducts configuration and functionality testing simple equipment. This includes automatic machines, semi-automatic devices, and stands that are used in the production of radio components.

Technological equipment adjuster 3rd category

Sets up and regulates special technological equipment: vacuum drying cabinets, washing machines without automatic control, winding machines.

Technological equipment adjuster 4th category

Can carry out adjustment and regulation of equipment that has various components, circuits and switching. For example, an automatic machine for the production of a strip gas absorber, equipment for casting and pressing ceramics, and a leak detector.

Technological equipment adjuster 5th category

Works with equipment equipped with complex components, circuits and switching. These include manipulators and loaders, as well as diffusion, oxidation, conveyor, and hydrogen furnaces.

Technological equipment adjuster 6th category

Engaged in the adjustment and regulation of complex control equipment, which is used to produce complex devices: rectifiers, power amplifiers, precision power stabilization units, temperature controllers.

Technological equipment adjuster 7th category

Works with equipment that has software control and kinematic, electrical, radio-electronic, pneumatic, hydraulic, vacuum circuits. The equipment he deals with includes: automatic and semi-automatic pumping lines, photo repeater, Hydraulic Press, installation of plasma cleaning and microplasma welding.

Technological equipment adjuster 8th category

Has the necessary qualifications for complex work with unique and experimental equipment.

Personal qualities of the profession of a process equipment adjuster

Representatives of this profession value the following qualities:

responsible approach to work responsibilities;

diligence at work;

discipline;

willingness to decide non-standard tasks;

interest in the operation of mechanisms and technology;

desire to learn and improve;

resistance to stressful situations.

Salary level for the profession of technological equipment adjuster

Depending on the industry, the salary level can vary from 30,000 to 100,000 rubles.

Pros and cons of the profession as a process equipment adjuster

TO pros professions include:

demand;

prospects;

level wages.

A to cons:

• high requirements for knowledge in the field.

Adjustment of mechanical and thermal equipment

1. Installation, start-up, operational adjustment, inspection and examination of thermal power and auxiliary equipment:

boiler units, water treatment plants, heating network, oil treatment and stabilization installations, etc.

2. Commissioning and diagnostics of mechanical equipment:

· installation and commissioning of compressor, pumping, ventilation units and units;

· commissioning, adjustment and testing of ventilation and climate control systems of buildings and workshops of enterprises;

· vibration diagnostics of equipment.

3. Balancing rotors, impellers, drums and pulleys in their own bearings, without dismantling the equipment.

Setting up technological equipment

1. Organizational and technical preparation for comprehensive testing of equipment in working environments:

· Consideration of projects for new construction and reconstruction of oil, gas, petrochemical industry for compliance with current rules with the issuance of proposals, comments and recommendations

· Development of schedules for commissioning work, justification and development of combined schedules for construction and installation work and commissioning work

· Development of startup instructions, programs and technological schemes commissioning works

· Control of construction and installation work for compliance with the project in technological, mechanical, energy, instrumentation and A direction. Issuing comments and monitoring execution

· Control of tests for strength and density of equipment and pipelines

· Inspection of equipment and preparation of commissioning works

· Carrying out work on individual testing of equipment using inerts

· Carrying out work on purging and checking pipelines for permeability

· Carrying out work on additional testing of systems for leaks

· Carrying out inertization of systems

2. Carrying out comprehensive testing of equipment in inert media:

· Reception of the product at the site

· Purge systems from inerts, filling pipelines and equipment with product

· Running in dynamic equipment on the product

· Start-up of the technological process at minimum loads and release of the first batch of commercial products

· Debugging of the technological process and automatic parameter control systems

· Bringing the technological process to the scheduled technological mode

· Practical training in the operation of the facility for the customer’s personnel at their workplaces

3. Mastering power. Carrying out a fixed run:

· Phased development of power, debugging of control systems technological process On-the-job training of the customer's shift personnel; selection of optimal consumption rates of raw materials and reagents

· Carrying out a fixed mileage; identifying bottlenecks in the project; drawing up a technical report on commissioning work and proposals for improving the operation of equipment

4. Development of operational documentation:

· Coordination of lists of critical pipelines and steam pipelines and hot water;

· Development of passports for process pipelines and steam and hot water pipelines;

· Development of operational passports for PPC (MPU);

· Development of passports for buildings and structures;

· Development of circuit diagrams for switching on pressure vessels;

· Development of forms for compressor equipment;

· Development of passports for smoke and industrial ventilation pipes;

· Development of passports (magazines) for the furnace.

Introduction

Characteristics of the discipline, its connection with other disciplines

curriculum, role in the development and improvement of energy reliability.

The main achievements and development prospects in electrical equipment adjustment technology

SECTION 1 MEASUREMENTS AND TESTS DURING SETTING UP

ELECTRICAL EQUIPMENT

About the main methods for measuring the parameters of electrical equipment of networks, methods

tests of insulation with increased voltage of electrical equipment and se-

The student must know:

Main types of measuring and testing equipment

Basic acceptance parameters of measurements and tests according to

Topic 1.1 Types of tests, insulation resistance measurement, verification

time characteristics

Methods and methods for measuring and testing electrical equipment;

General device and principles of operation of instruments for measuring resistance

Measurements and tests of electrical equipment in a stationary state.

Measurements and tests of electrical equipment in working condition. Measurements

insulation resistance. Megohmmeters. DC resistance measurement

current Bridges.

Measuring time. Electric stopwatch. Temperature measurement.

Topic 1.2 Measuring basic parameters electrical circuits

As a result of training, the student must

Methods for measuring grounding, current, voltage, power;

Principles of operation of instruments for measuring electrical quantities.

be able to: - determine the order of phase alternation;

Determine the polarity of the windings.

Checking grounding devices. Ground meter. Measurement

dielectric losses. Determination of the degree of humidity of the windings. Measurement

magnitude and phase of current, voltage, power. Determination of phase rotation.

Measurement of capacitance, inductance. Determination of winding polarity.

Independent work students

Complete devices for testing relay protections.

SECTION 2 CHECKING THE SERVICEABILITY OF THE NEWLY INSTALLED

ELECTRICAL EQUIPMENT AND CIRCUIT

The student must have an idea:

About the purpose of inspections and certification, identification of possible electrical defects

equipment as per technical condition and suitability for use,

and according to its correspondence technical characteristics project and other

equipment.

The student must know:

Methods for assessing the possibility of switching on new and repaired electrical

equipment into normal operation.

Topic 2.1 Preparation for putting electrical equipment into operation

As a result of training, the student must

Methods for calculating electrical measurement parameters.

Carry out characterization of the magnetic system of measuring trans-

shapers.

General structural components of electrical equipment, defects

and methods for their identification.

Practical lesson No. 1

Calculation of electrical measurement parameters.

Laboratory work №1

Study and characterization of the magnetic system of the measuring trans-

formator. Topic 2.2 Measurements and tests of insulation of live parts

electrical equipment

As a result of training, the student must

Insulation test methods;

Safety rules for high voltage testing;

Connection diagrams for test transformers.

Assemble a circuit for testing insulation with increased voltage.

Testing the insulation of electrical equipment with increased voltage

nim. Test equipment.

Study of serial connection circuits of test transformers

Topic 2.3 Checking circuits electrical connections

As a result of training, the student must

Circuit diagrams for connecting electric motor windings.

Check the compliance of the cable core markings;

Check the polarity of the windings of a three-phase electric motor.

Checking the marking of cable cores using a “continuity” test. Checking polarity

the windings of a three-phase electric motor.

Independent work of students:

Study of circuits for checking the polarity of electric motor windings.

Topic 2.4 Verification circuit breakers, contactors, starters,

capacitor units

As a result of training, the student must

Design and principle of operation of switching and protective devices up to

Check the functionality of the devices. Contents educational material

Checking circuit breakers. Checking contactors and

starters. Checking capacitor units.

Laboratory work No. 2

Checking the functionality of the A3700 series circuit breaker release.

Independent work of students:

Study of circuits for checking the pull-in voltage and drop-out voltage of contactors.

SECTION 3 INSPECTION AND TESTING OF ELECTRICAL EQUIPMENT

The student must have an idea:

About the types of inspection and testing of power and measuring transformers

ditch, equipment distribution devices, electric machines pe-

AC and DC current, grounding devices, electrical ser-

they and cable lines.

The student must know:

Purpose of certain schemes for checking and testing electrical equipment;

Norms of measured parameters of insulation resistance, transient resistance

contacts;

Regulatory methods and standards technical parameters work of electrical equipment

The student must be able to:

Perform calculations and assessment of the insulation condition of electrical equipment; pro-

make a choice of verification and testing schemes for this or that equipment.

Topic 3.1 Inspection and testing of instrument transformers

As a result of training, the student must

Types and design of instrument transformers.

Carry out characterization of instrument transformers;

Calculate the transformation ratio.

Inspection, testing of main insulation. Determination of winding polarity

current and voltage transformers. Removing magnetization characteristics

current and voltage transformers. Transformation ratio measurement

tions of current and voltage transformers.

Laboratory work No. 3

Removing the magnetization characteristics of current transformers. Practical lesson No. 2

Study of circuits for checking the transformation ratio of current transformers

and tension...

Topic 3.2 Inspection and testing of switchgear equipment

As a result of training, the student must

Types of switchgear devices (RU);

Methods for checking and testing RU equipment.

Carry out measurements and calculations of the time characteristics of the operation of devices.

Checking the insulation condition. Inspection and testing of arresters. Change

change of contact resistances. Measurement of switching time and

shutdowns oil switches, removal of vibrograms. Checking and adjustment

switch drives; adjustment of block contacts of switches, disconnectors

threads Features of setting up air circuit breakers. Setup features

load switches, short circuiters and separators. Resistance measurement

insulation testing, high voltage testing and power phasing

Practical lesson No. 3

Measuring the on and off times of oil switches.

Topic 3.3 Inspection and testing of power transformers

As a result of training, the student must

Design and principle of operation of power transformers;

Winding connection groups.

Perform phasing of power transformers;

Calculate transformer parameters.

Checking the condition of winding insulation. Inspection and testing of tie rods

bolts and consoles of power transformers. Testing the insulation of power windings

high voltage power transformers. Resistance measurement

direct current of transformer windings. Checking the trans coefficient

formation, polarity and connection groups of windings. Removing pie charts of the switch under load. Phasing of power transformers. Turn on-

putting power transformers into operation.

Laboratory work No. 4

Phasing of power transformers using voltage transformers.

Practical lesson No. 4

Transformer parameter calculations

Independent work of students:

Studying the circuit diagram of a switching device.

Topic 3.4 Inspection and testing of electrical machines alternating current

As a result of training, the student must

Design and operating principles of AC electrical machines.

Measure winding resistance;

Calculate winding resistance based on measurements.

Checking the condition of winding insulation. Testing the insulation of windings

high voltage. Measuring the resistance of windings to direct current.

Checking the polarity of electric motor windings and synchronous phase rotation

new machines.

Laboratory work No. 5

Calculation of direct current resistance of rotor windings of electric motors with

phase rotor.

Independent work of students

Study of circuits for checking the polarity of electric motor windings.

Topic 3.5 Inspection and testing of DC electrical machines

As a result of training, the student must

Design and principle of operation of DC electrical machines.

Perform characterization and calculation of parameters of a DC generator

Checking the condition of winding insulation. Wind resistance measurement

DC current. Checking polarity and matching of windings. Installation

brushes to neutral. Checking ballast resistances. Removing characteristics of generators. Testing of electric motors.

Laboratory work No. 6

Removing the idle speed and load characteristics of the synchronous

new generator type VT170-3000.

Topic 3.6 Inspection and testing of grounding devices

As a result of training, the student must

Meaning and device of protective grounding..

Check and calculate the resistance of the phase-zero circuit

Procedure and methods for testing grounding devices. Resistance measurement

The phase voltage of the circuit is zero. Checking blow-out fuses.

Laboratory work No. 7

Connecting the M 416 device to a complex ground electrode.

Independent work of students:

Studying a circuit for checking the resistance of a phase-zero circuit.

Topic 3.7 Inspection and testing of electrical networks and cable lines

As a result of training, the student must

Methods for testing cable lines.

Determine the location of damage to cable lines.

General information. Testing of cable lines. Identification of damaged areas

in cable lines.

Practical lesson No. 8

Study of a circuit for determining a short circuit between cores using the induction method.

Laboratory work No. 5

Methods for probing a line with the R 5-10 device

SECTION 4 SETTING UP SECONDARY DEVICES

The student must have an idea:

About methods for setting up simple and directional maximum current,

differential and gas protection; - about setting up automation devices in power supply systems.

The student must know;

Schemes for testing primary current protection from a load device;

Switching circuits of current circuits for simulating short circuits and other

significant deviations from normal regimes.

Topic 4.1 General principles and adjustment methods

As a result of training, the student must

Equipment composition secondary circuits;

Methods for checking secondary circuits.

Check and calculate relay characteristics.

Analysis of secondary circuits. Revision of elements. Checking and setting up the hardware

ratures. Checking secondary circuits.

Practical lesson No. 9

Studying the circuit for checking the relay response time.

Laboratory work No. 6

Topic 4.2 Setting up relay protection of electrical equipment and automation

power plants and substations

As a result of training, the student must

Types and principles of operation of basic relay protections.

Calculate relay protection parameters.

Checks required when setting up relay protection devices and auto-

matiki. Setting up simple and directional overcurrent protections.

Setting up protection using negative sequence filters.

Setting up directional protection for networks with high ground fault current.

Setting up distance protections. General principles for setting up directional

river and longitudinal differential protection of lines. Setting up devices

AVR and APV. Setting up gas protection. Setting up relay protection on AC

operational current. Practical lesson No. 10

Calculations of resistances and currents of relay operation.

Laboratory work No. 7

Checking the operation and return parameters of constant and variable relays

Independent work of students:

Prepare abstracts on the following topics:

1. Setting up simple and directional overcurrent protection;

2. Setting up distance protection;

3. Setting up gas protection.