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» How to install roller doors for garages. Using automatic roller shutters in the garage. Advantages of roller garage doors

How to install roller doors for garages. Using automatic roller shutters in the garage. Advantages of roller garage doors

Garage doors (rolling doors) are similar to regular roller shutters. The blade is made of AG77 profile, the thickness of which is 14 mm and the width is 77 mm. These parameters allow you to close the opening large garage without reducing strength.

Description of the gate

Roller garage doors have low thermal insulation properties. But the design has the following advantages:

  • low price;
  • compactness;
  • installation in a limited area.

Experts advise installing roller gates on a garage, having previously prepared metal base. It should be located inside the opening, outside or indoors. High-strength slats provide resistance to burglary.

Rolling garage doors can be equipped with automation, which is controlled by a remote control or keys on a stationary remote control. If necessary, an emergency door opening can be installed. This will allow the structure to be raised manually if there is no electricity. If the garage is small, you can control the canvas using a cardan.

Garage doors - roller shutters are installed if a gate is not installed. There are other reasons for choosing this type of canvas:

  • there is no possibility (due to the opening) to install another gate;
  • the need to quickly open the garage.

Before installing metal roller shutters in your garage, you need to study the operating principle of the future structure. During the process of opening the gate, the slats are wound onto a shaft installed in the box. During the reverse process, the shaft unwinds the slats, closing the garage opening. The door leaf consists of vertical guides, a door leaf and a shaft. To install roller garage doors, you will need special components.

Preparing for upcoming work

To install the structure in question, you will need a tape measure, wire cutters, a hammer, a screwdriver, a drill, a hammer drill, a knife, and a level. If the garage opening is made of brick, gas block, you will need to buy metal corner. If the preparation is done efficiently, then the installation will be with minimal costs. The opening must be level.

To install a garage door yourself, it is recommended to purchase durable guides. At the same time, a set of components is checked:

  • 2 guides;
  • box;
  • prefabricated fabric made of lamellas;
  • electric drive with box.

Open roller garage doors, unlike traditional ones, do not protrude onto the roadway, interfering with maneuvers. The canvas does not require space near the wall or under the ceiling of the room. This design is made to order and is easy to install yourself.

Rolling garage doors are made of durable material and are easy to use

The main part of the gate is a leaf consisting of narrow profiles secured together with a longitudinal hook-lock. At the bottom of the canvas there is an end piece that ensures a tight fit to the floor. There is a reinforced part at the top that ensures fixation to the shaft. The lamellas are made of aluminum by roller rolling or they are extruded from the melt.

Using the latest technology, hollow lamellas with internal stiffeners are produced. If the garage is not heated, you can install roller shutters with viewing or ventilated blinds. The first design has small windows that provide daylight premises. The second design provides narrow gaps preventing moisture penetration.

The strongest fabric is considered to be a structure assembled from lamellas 0.5 mm thick. But if you take into account corrosion resistance, then it is recommended to give preference to aluminum lamellas. Any roll sheet makes a lot of noise during the opening and closing process. The maximum maximum width of a structure made of aluminum panels— 4 m.

Box elements

The shaft, casing, tires and transmission must be from the same manufacturer. Otherwise, the roller garage door cannot be assembled. The shaft looks like an octagonal prism. It rotates on 2 bearings and can be installed movably or permanently.

Any design has emergency shaft braking. This system eliminates the possibility of abrupt closing of the gate if the gearbox breaks down. The shaft can be left open or covered with a casing. The door leaf has a locking system that helps the gate cope with wind loads.

Seals are inserted into the tire grooves to protect the assembly from dirt and dust. At the same time, silent movement of the gate is ensured. The choice of guide assortment depends on the installation method. The manual mechanism does not provide the modern level of comfort. This drive is used if there is no electricity in the garage.

Roll mechanisms garage doors

More often, roller shutters are equipped with a cord or spring-inertial mechanism. Such systems provide that the weight of the structure will not exceed 80 kg. The first system is a gearbox with a handle, which is fixed to the wall at a height of 1 m. It is then connected to a pulley using a cable.

The second system consists of several extension springs that are mounted on guides. They compensate for the weight of the canvas. If the value of this indicator exceeds 80 kg, then a mechanism is mounted with a powerful spring installed in the shaft. For an emergency, a crank mechanism is installed.

Control system

Rolling gates are equipped with an inexpensive and practical electric drive in a housing that fits into the shaft. The system operates from the network. Engine power does not exceed 500 W. If the canvas has big sizes, the axial drive is mounted. It is fixed to the wall near the box. It is connected to the shaft using a coupling or chain drive.

Electric motors are characterized by different noise levels, rotation speeds, and types of switches. If such engines overheat, they turn off for 10 minutes. If it’s frosty outside, then cheap units will function intermittently. In such cases, the canvas will not rise.

Modern drives are equipped with thermal fuses. They prevent short circuits and distortion of the entire structure. If there is an end profile and some kind of obstacle, and the shaft continues to work, then the web unwinds and the structural parts are damaged. Experts advise installing a system with a “smart” unit. It regulates the maximum torque.

The system can be equipped with a hollow rubber tube and sensor. Such a device will stop the drive even if it touches an obstacle lightly. To pre-detect an obstacle, photocells are used. They are mounted in the opening or in front of it.

To give a command to the block, the remote control is used. He can be modern device, equipped with small sensors operating at a distance of 50 m. One unit can have an unlimited number of remote controls. The backup control is installed from the inside on the fence or wall of the garage. A switch with code buttons or a key is mounted outside. You can use the remote control to control roller garage doors and all roller doors installed on your summer cottage.

Mounting options

Experts advise installing roll sheets in 3 ways:

  1. invoice;
  2. lintel;
  3. embedding into the wall.

All methods differ in results and labor intensity. The first method is the simplest. In this case, the shaft is attached above the opening to the wall, and guides are mounted on the sides. Outdoor installation used if the room is equipped with roller shutters that maintain the integrity of the facade pattern.

Installation rolling gates possible in several ways

Internal mounting is considered a more universal method. It does not require application additional elements. At the same time, the details of the canvas are protected from precipitation. With the lintel method, the shaft is attached at the top of the opening. The box does not protrude beyond the walls.

If necessary, it is hidden under sheathing material. This installation method is used if the height of the canvas exceeds 2,400 mm. Installing a structure into a wall is a labor-intensive method that is rarely used, since the box has large cross-sectional parameters.

To apply this method, you need to think about it at the stage of constructing the garage. A niche for the box is built above the opening, then it is sealed with brick and covered with clapboard. During the lowering process, the blade comes out easily.

Installation of the structure

To install a roller shutter, you need to install pillars on one foundation. They are not deepened much, but only well reinforced. The racks are connected on top with a lintel or steel beam. A roof is installed over the canvas to protect it from precipitation. To automate the design, an axial or intrashaft drive is installed.

Installation of the canvas begins with the assembly of the U-shaped frame. The work is done on the floor. Top part The frame is equipped with a box with a shaft, and the side parts are equipped with tires. The finished portal is attached to the walls of the garage. Then the web is wound onto the shaft.

When conducting installation work the resistance of the structure to wind loads is taken into account. This parameter is considered important, so it is taken into account when assembling the roller shutter. If the system is equipped with a drive, then a gate lock is not required. The drive allows you to lift the blade 7 cm from the ground.

To increase resistance to burglary, you can install a lock or profile with bolts and a cylinder. If gates are installed with or without springs electric drive, then the lock must be installed.

How will the drive work if there is no electricity? In this case, the drive blocks the shaft and the gate does not open. The power unit or transmission may fail. To open the leaf equipped with springs, an emergency release is used. It is controlled from the inside using a rod and from the outside using keys.

Such a system is presented in the form of a neutral gear that disconnects the motor from the shaft and lifts the blade by hand. Gates without springs are equipped with an electric drive with the ability to rotate the gate. In this case, the internal installation of the box is provided. The gate can only be opened manually from the garage side. For such structures, you will need to build doors or a gate connecting the garage to the house. Another way is to install a loop under the knob.

Conclusion on the topic

Taking into account the location of the box, the slats face the street with a convex or concave surface. For painting aluminum profiles are used polymer compositions, resistant to moisture, mechanical damage, and ultraviolet radiation. The surface of the lamellas can be embossed or smooth.

If light profiles are used, then the canvas will weigh 4.7 kg. If the structure is equipped with extruded profiles, the gate weight reaches 7 kg or more. Rarely does a roller gate weigh more than 80 kg. But a falling structure can injure a person or damage a vehicle. Therefore, the system in question must be equipped with a braking mechanism.

Profiles for construction are rollformed and extruded. Roller shutter models open and close slowly. However, such cycles cannot be repeated several times in a row. Roller gates are used only for exit and entry of vehicles.

It is recommended to supplement a remote control system equipped with a drive that detects an obstacle with a cord release. It will allow you to quickly open the structure manually if the lights are turned off or the drive is broken. The decision to automate is made at the gate design stage.

Experts advise giving preference to a motor that has a reserve torque. An exception is a drive with an obstacle detection function, which must correspond to the weight of the structure. Practice shows that in 8 out of 10 cases the control unit breaks down, and only in 2 cases does the power unit or gearbox break down, so experts recommend installing external unit control with sensitive edge of roller shutter gates.

We often store some old things, valuable and not so valuable tools, spare parts for the “iron horse” and other equipment in the garage. To secure all these treasures, you need to choose the right gate.

A modern development for the garage - roller shutters. Their main purpose is ensuring the highest level security and the need for an aesthetic component.

It is also possible to make your own garage shutters and save some money.

What are roller shutters?

If it is necessary to protect the premises, you will need quality product, with easy procedure and use. This type of product can be called roller shutters for the garage.

Steel or aluminum profiles with varying degrees of thickness are the basis for the production of roller shutters.

Aluminum products are characterized by increased strength, do not rust, and their service life is longer than that of other products.

The slats are pulled together tightly to to enhance the anti-vandal effect, and for the holding function additional rigid ribs are installed.

This procedure requires a product thickness of 0.5 to 1 millimeter, which places a large load on the electric drive.

Products made from steel alloy profiles the most reliable and durable. To ensure that the structure is not exposed to moisture, it is made from galvanized steel sheets.

Thermal cumulation in the garage is achieved by additional insulation of roller shutters. To do this, the entire perimeter of the gate is covered with special insulation. This will help you get comfortable temperature indoors even with sub-zero temperatures outside the window.

Roller shutters designed for garages are produced two types: with vertical and horizontal opening and closing of the gate. Gate structures can be opened manual method or automatic.

Rolling gates are different simple installation and exploitation. Such products can be installed both inside and outside the garage opening.

An extensive selection of slats allows you to choose a door for any garage opening.

Types and features

Roller shutters have long been popular material, capable of protecting windows, doors, garage doors and other spaces.

They not only cope with protection, but also tightly hide the room from sunlight and noise produced from the street.

The market offers a variety of roller shutters, differing in technology, material used to create the product, installation method and operational purpose.

According to the installation method, such products are divided into built-in and overhead. Overhead products are installed on top of the opening that needs protection, and built-in products are installed in the inside of the opening.

Experts recommend using roller shutters with indoor installation because they are resistant to mechanical impact, hold tightly, are not subject to bending, and from an aesthetic point of view are more attractive than the second type.

According to the material added to production, roller shutters are divided into:

By purpose of roller shutters divided into sanitary, window and garage.

  1. The purpose of sanitary roller shutters is reliable protection and visual hiding of objects technological equipment such as a meter, valves or pipes.
  2. Window roller shutters are installed in the openings of the room and reliably protect against the entry of unauthorized persons and daylight.
  3. Garage roller shutters protect the owner's property from theft. This type of roller shutter serves as a well-deserved alternative to heavy metal gates.

Today the range of roller shutters is huge, and is presented in various types and flowers.

The most popular horizontal roller shutters, they are widely used to protect financial institutions, in private homes, apartments and to protect shops. Craftsmen recommend installing vandal-proof shutters - protective roller shutters.

These products increased strength, ease of installation and management, and other positive characteristics.

Roller shutters vary by type of work into mechanical and manual. In the manual type, the owner makes an effort to unlock and close the shutters, while in the mechanical type, it is enough to just press the button provided on a special remote control.

There is another subtype of similar structures - roller gates. They are often used to hide garages from prying eyes and are even more durable.

You can evaluate the degree of protection of such gates in the video below, which shows a crash test of the structure:


What material to choose for the garage?

Therefore, in such structures, products made of composite, plastic or aluminum material are sometimes used.

If you need lightweight roller shutters that are durable, you can use products made from aluminum.

Such materials are filled with polyurethane. If the garage owner does not have great financial resources, he can afford roller shutters made of plastic fabric.

Moreover, such material characterized by wear resistance and can be wet cleaned.

Roller shutters made of polycarbonate material optimize the lighting required for the room. This design includes a roller shutter base made of lamellas, a cylinder, guides and a box.

A design of this type allows you to install a system with closing and opening of the canvas in all directions and at different slopes. Such roller shutters ideal for garage and for a partition between two sections in a room.

Products from will appeal to those garage owners who do not want to be separated from the outside world by a dense fence.

Such systems do not separate the garage from the yard with a dense coating, but only slightly muffle the impact sunlight into the room.

Roller shutters made from wooden elements rarely used, and most often serve only as a decorative component. This type is popular only for indoor use or window openings.

It is not advisable to use such roller shutters to protect a garage, since the material from which they are made is not durable, and if you try to break into the garage, it will be damaged by mechanical damage caused by intruders.

Roller shutters in bright colors differ in cost from plain products to a greater extent. However, it is not necessary to focus on purchasing expensive models; it is enough that the gate protects the property inside it.

How to make roller shutters yourself?

Roller shutters can be purchased at the store or at construction market, but many craftsmen want to make such products themselves. Before self-production design is important decide on installation technology future fencing.

It can be internal, external or built-in.

Most often, self-taught craftsmen use an external method, which involves fixing the box above the opening.

This method is good because it does not require additional preparatory work.

All work on the production of roller shutters will be divided into three stages:

  • preparatory – taking the necessary measurements, checking the quality of the slopes and level;
  • choice the required material taking into account the quality of the garage walls and the depth of the fasteners;
  • installation and installation of the structure.

Design and drawing

In the preparatory stage they calculate geometric parameters the entire roller shutter, as well as its components, which are obtained by cutting long blanks.

Then must be drawn up detailed drawing , where the overall dimensions of a homemade roller shutter (width and height) will be clearly indicated, the size of which depends on the size of the opening covered by the roller shutter and the installation type (internal, external or built-in).

Also in the drawing, the necessary parameters are the roller shutter curtain, the length of the guide rail, the length of the protective box and the octagonal shaft.

Manufacturing process

Manufacturing procedure can be divided into certain points:

  • cutting roller shutter lamellas with grinding of cutting areas to remove burrs;
  • installation of a sealing insert in the end profile, installation of a lock and locking strips;
  • cutting guide tires with subsequent grinding, and installing seals in the tires;
  • flanging in tires if necessary;
  • cutting boxes for protection, manufacturing for control elements;
  • cutting of the octagonal shaft with grinding of the cutting points;
  • assembly of the roller shutter fabric;
  • assembly of a protection box with additional drives.

For making roller shutters, even with your own hands, certain equipment required, including:

  • workpiece tables;
  • machines for cutting roller shutter components;
  • miter saw;
  • workbench for mechanics;
  • compressor.

How to assemble and install correctly?

For successful installation roller shutters will need some Building tools: tape measure, level, screwdriver, pliers, hammer, drill with perforation function, nut wrenches and scissors.

Before installation, it is important to properly prepare the opening. This includes removal of defects and irregularities walls to create a good tight fit of the guide rails, without signs of gap.

The most time consuming job– this is the preparation and use of holes and fasteners. The holes are made using a hammer drill at a distance of half a meter. Fastening accessories are selected according to the wall material.

For concrete, you need to attach steel anchors with plastic dowels; metal will require self-tapping screws; for a brick opening, steel anchors with a spacer are created. For wooden structures Screws or studs will be required.

After the drilling work is completed, you need secure the frame, guide tires and drive mechanism. The master should check the box and tires with a level to prevent distortion. Electrical elements are connected to the drive mechanism.

At one of the last stages, the roller shutter is assembled with deadbolt locks and springs for traction. At the end, you need to remove all unnecessary seams and holes, install plugs and various accessories.

How to install roller shutters yourself? Watch the assembly and installation process in the video below:

Roller garage doors are one of the varieties of modern sectional doors. The movable door leaf in rolling gates is formed by small-width lamellas, which are wound onto a shaft, forming a roll-shaped structure. The shaft is located in a special box, which is installed above the garage opening.

You can choose different gate colors color range, which will optimally suit the design and architectural style garage and the entire complex of surrounding buildings. An additional advantage of such systems is that roller gates can be assembled by hand in a short period of time, which requires basic skills and a standard set of tools, which is found in almost any home.

Design Features

The door leaf consists of metal slats that are securely connected to each other. Typically, the metal profile of the lamella has voids inside; under production conditions, its cavity is filled with insulation, usually polyurethane foam. The lamellas are made from high-quality aluminum profile special rolling or extruded profile. Profiles are produced in different thickness and height parameters. For the manufacture of garage doors, a profile with enhanced burglary resistance and resistance to mechanical damage, with a height of 55 or 77 mm, is usually used.

The roller-rolled profile with high-quality double-layer coating has excellent wear resistance. Extruded profiles have increased resistance to solar radiation and negative atmospheric influences. The width of roller-type garage doors is usually up to 5 m. If the garage opening is large, you can install roller doors without a frame. Additionally, the gates can be equipped with special viewing and ventilation profiles.

Rolling garage doors are equipped with an automated control system and a spare manual emergency lift. The automatic drive operates smoothly and silently at the touch of a button. remote control management. If necessary, you can open the gate from the inside using a manual drive.

Rolling gates in comparison with swing and sliding structures have the following advantages:

  • in front of the rolling gates winter period no need to constantly clear snow;
  • roller shutters in the garage opening are easy to install, do not require special care and last a long time;
  • roller gates are compact in size, saving space in the garage and in front of it;
  • Thanks to high-quality thermal insulation, they retain heat in the room;
  • gate design features guarantee reliable protection garage from dirt;
  • automatic control system allows you to open the gate without leaving the car;
  • this type of gate is different affordable prices and quick installation.

Main installation features

Rolling gates can be mounted both outside the opening and with inside garage. However, according to experts, internal installation provides greater safety and durability of the structure.

To install roller gates with your own hands, you need to assemble a set of products according to the size of your garage, taking into account its parameters and conditions of further operation. The design of a rolling garage door must consist of a protective box, door leaf, shaft, guide rails and control system. The protective sheet is driven by an electric drive. The door leaf moves down or up along the side guides.

Gate installation begins with markings. Using a tape measure, measure the dimensions of the opening and purchase material and components according to the maximum parameters. According to the instructions for installing rolling gates, before installing the vertical guides, check the levelness of the floor building level. If necessary, it is necessary to level the surface.

The upper supports of the guide roller are fixed to the leading section of the web. Install internal hinges. The panel at the very bottom of the structure is equipped with brackets. Place the bottom strip so that its edges extend evenly beyond the openings. Level the section. Next, vertical guides are installed along it. Cables are attached to the bottom panel and rollers with spacer bushings are inserted. Attach the rollers with holders to the side supports. Screw the remaining screws to the side posts.

Based on the assembly kit, roller shutters are assembled efficiently and quite quickly. If necessary, professional manufacturers of rolling gates can provide advice regarding the proper assembly of the structure, its configuration and assembly stages.

modern solution, which has already deservedly achieved popularity among car owners. They are intended for small buildings, which means they are ideal for arranging garage space. Roller shutters It is impossible to make one for a garage yourself; production is carried out only in factory conditions.

But installation can be done on your own, without involving hired specialists in the task.

If you choose this option, the reliability and degree of protection from intruders will increase sharply.

The main elements of the gate are metal slats. The structure turns out to be hollow, so insulation is added to the voids. The most common material remains polyurethane foam.

As a rule, the slats are made of aluminum so that the weight is not too large. The resulting structure is strong, burglary-resistant and durable thanks to the metal base.

But one should not place excessive hopes on the protective properties, since if desired, criminals can still break the canvas with a strong blow. Additional security can be achieved by using secret locks and some other solutions.

Metal panels are processed protective coating on a polymer base, preventing scratches and chips. Used in gates structural solutions, which prevent pinching of hands and fingers, so they are absolutely safe. The insulation provides decent thermal insulation.

Based on the type of manufacturing, there are two types of products - extruded and rolled. technological process. Extruded products have increased resistance to sun rays, precipitation and other environmental influences. Rental models are characterized by increased durability, this can be achieved thanks to a special two-layer coating.

In addition to the above-mentioned advantages (durability, strength), roller garage doors are good absorb noise. The most important advantage, undoubtedly, is the operation process. Automatic systems allow you to open the entrance to the garage without leaving your car.

For this purpose, a special remote controller, which sets the lamellas in motion. If the electricity was suddenly turned off, you can use manual mechanism.

Models from this category are especially suitable for garages in which it is impossible to install lift-and-turn or sectional doors. A typical reason could be opening size. In addition, only roller shutter models provide the highest speed opening the gate. This is due to the high degree of automation and their design.

Electric garage doors:

Installation

How to install a gate roller shutters to the garage? Before starting installation work, you should do froze premises. To do this you need to do drawing walls with all adjacent surfaces. For accurate measurements, use measuring devices- level, tape measure. The height of the opening must be measured in several places.

An opening may be visually straight, but in reality be skewed. If a skew is detected, then more important size is maximum height . Then you should find out the height of the ceiling. This refers to the space between the lintel and the ceiling. The most optimal height is considered to be 20-22 centimeters.

REFERENCE: The drawing can be transferred to a computer, so you can more accurately draw lines and indicate dimensions. In addition, you will always have the opportunity to make as many copies of the drawing as you like.

Once you have taken measurements, you can go to the store for parts and metal profiles. If the dimensions rolling gates for a garage non-standard, then you can ask individual order. Some providers provide similar services. For the most part, garage roller blinds are supplied to the market by European manufacturers.

The largest and most famous on the market are the Dutch company "FlexiForce" and a German company "Hormann". In Russia, a company is engaged in manufacturing "Doorhan". They all guarantee high quality and superior product characteristics.

In addition to the covering sheet, you will need a protective box, guide rails, a shaft, and a control mechanism. The most indispensable tools will be measuring instruments, knife, hammer, drill, pliers.

After taking measurements and purchasing all elements of the gate and tools, you can begin preparatory stage. The place of work is freed from all types of interior decoration that will interfere. Approximately 50-60 centimeters of space around the opening should be cleared of interior elements.

Then they begin to install the guides. The edges of the metal profile will be inserted into them. The guide bars are attached along side opening.

After this it is the turn of one of the most important elementsshaft. Metal sheet driven by a shaft. The part is mounted together with a protective box, and the shaft is placed inside it. In addition to the shaft, a chain drive and a set of gears must be placed inside, otherwise the gate will not open.

The shaft is being processed anti-corrosion coating. Metallic profile will be mounted to the box with the mechanism. The box can be located outside or inside the garage, but the second option is preferable. Internal layout will increase security. The box is closed with screws and rivets.

The roll of fabric is fixed to supports, which, as a rule, come included. Brackets are used for the lower elements; they are adjusted to the dimensions and dimensions.

The last step is installation drive. The drive starts the system. It can be of two types:

  • manual;
  • electric.

The electric motor drive allows you to do completely automated gates.

IMPORTANT: If you choose an automated gate, then think about a reliable waterproofing.

In case of mechanical drive You will have to open the entrance to the garage using your own strength. In addition, to create an automatic system you will need a receiver and a remote control; they can be purchased as one set. The receiver is connected to the garage electrical network and electric drive. That's all. As you can see, install it yourself roller gates It's not difficult at all for a garage.

Conclusion

Role gate for the garage represent a modern solution. They are especially recommended for garages where, for one reason or another, other types of doors are not suitable. The main reason for this is entrance dimensions. The main advantage of roller garage doors is the operation process and speed. They can be equipped automatic system and open the entrance without leaving the car.

Most models are produced by European companies. The largest and most famous are the Dutch company "FlexiForce" and a German company "Hormann". In Russia, the enterprise is engaged in production "Doorhan". Roller shutter doors for garages are quite durable as they are made of metal. But to enhance security, it is best to install additional security locks.

Useful video

Watch the video on how to install roller shutter gate for the garage with your own hands: