The SF676 milling machine is a universal equipment that is capable of efficiently and quickly performing a number of related operations related to metalworking.
The SF676 universal milling machine has a low price and is famous for its high payback rates. We offer you the SF676 milling machine to buy in Moscow at a price of 650 thousand rubles. On the one hand, this is a considerable amount, but if you analyze the wide capabilities of the device, it will become clear that the benefits of purchasing it are obvious.
In addition, we are talking about some of the lowest prices on the market, since a universal professional milling machine in itself cannot be cheap.
Thus, the SF676 milling machine has the following purpose:
The high functionality of the model allows us to say that with proper loading, the SF676 milling machine with the specified price can quickly pay for itself and begin to bring tangible profits to its owners.
Buying a milling machine SF676 at our price means getting a universal type of specialized equipment that has the following advantages:
STK LLC offers to buy the SF676 milling machine in Moscow. We deliver throughout Russia. Our consultants are always ready to help with choosing the model that is most suitable for your production.
They can also explain how best to organize the operation of equipment to achieve the fastest possible return on investment. In addition, our specialists are ready to install the SF676 milling machine on site and provide training for your employees to operate the machine.
Since 2012, the wide-universal milling unit model SF676 has been produced by the Vyatka Machine Tool Repair Plant, and the first manufacturer of this unit in the 1960s was the Kirov plant "Selmash".
The installation makes it possible to use shaped, disk and cylindrical cutters when operating its horizontal spindle, as well as keyway, end and face cutters when operating a vertical spindle.
The machine provides excellent accuracy for boring and milling operations in production shops that meet generally accepted standards (no strong vibration, no heat sources, humidity at 60–70%, temperature from +18 to +22 °C).
In addition to the above work, the unit allows you to perform a number of other work procedures (chiselling, drilling, boring, counterbore, reaming, reaming, centering, countersinking).
Analogues of the machine are milling equipment from the following plants:
The main advantages of the machine we are considering, as well as all its analogues, include:
All main components and units of the unit ensure its high operational potential. These include:
If you purchase additional tools (various tools, devices for boring and drilling, and so on), the capabilities of the machine expand significantly, and it becomes truly multifunctional.
All key components of the unit are installed on its frame. On its side there are two boxes - feeds and speeds. The spindle head (vertical) is mounted on the front end of the headstock, which moves along horizontal guides (they are located at the top of the frame).
The support moves along vertical guides, and the table moves along horizontal guides. The base plane of the machine is considered vertical. A corner table is connected to it, on which parts are fixed, which the operator processes using a milling unit.
All electrical equipment of the installation is mounted in the frame under protective covers. And at its base there is an electric motor, feed and main movement chains. There is also an electric pump there (it also acts as a container for collecting liquid used to cool the structure during operation).
The vertical spindle, fixed in the head with a trunk, is placed in the sleeve. It is moved manually using a special rack roller. On the faceplate of the trunk, the head can be rotated from a vertical position by ±90°. Two conical pins equipped with handles serve to fix the vertical zero position of the head. It is clamped to the faceplate using bolts (they are very reliable, since their inner surface is hexagonal).
The spindle supports (vertical) are:
The spindle mass is balanced by a leaf helical spring. It is connected to the vertical head (with its body) at one end, and to the rack roller at the other end. Labyrinth seals on the head protect it from contamination and lubricant leakage. At the same time, the vertical head is lubricated daily in accordance with the requirements for maintenance of the unit.
The support moves the main work table horizontally and vertically. Vertical feeding is carried out due to the movement of the caliper along the guides of the bed. They are made in a dovetail format. The caliper body contains a feed control device, which begins to function when the drive shaft receives movement from the feed box. After this, the feed mechanism distributes the rotation to the lead screws (horizontal and vertical).
The feed box provides the spindle head and support with different feeds, and also makes it possible to carry out accelerated movement. Its shafts receive rotation from the gearbox (from its main shaft). Standard feed changes to accelerated feed when the operator presses the corresponding control handle. When he releases it, the machine begins to operate normally again.
The piston pump lubricates the gears of the spindle head and two boxes. This happens according to this scheme:
The worker operating the unit can monitor the described process through a peephole with transparent glass, which is mounted on the feed box (on the flange of this unit) and allows you to control the pulsation of the oil.
Rotation is transmitted to the installation spindle by two gears (one of them is located directly on the spindle). The trunk and vertical head are mounted on guides on top of the spindle head. To support the mandrels, there is a special earring attached to the trunk. In a horizontal spindle, the working device is fastened using a ramrod.
Due to the well-thought-out design of the unit, its operator has the opportunity to carry out very precise coordinate boring operations. The tile and indicator holder is responsible for this process.
According to statistics, the main consumers of the machine are enterprises of the domestic military-industrial complex, which use the machine both in the serial production of parts and in instrumental, experimental, auxiliary, and repair departments; as well as processing industry enterprises primarily for repair and operational purposes.
The SF676 machine allows you to perform various operations: milling flat and shaped planes, drilling, threading, centering, counterbore, boring, chiseling, marking and other types of work. The machine can process parts of the most complex configurations from various materials and with high precision. The machine can use a huge variety of tools and accessories.
Using the SF676 machine, you minimize auxiliary time and process parts economically and efficiently.
№ | Index | Unit change | Meaning |
---|---|---|---|
1. | Overall dimensions (length x width x height) | Mm. | 1200x1240x1780 |
2. | Weight of the machine as standard | Kg. | 1050 |
3. | Dimensions of the working surface of a standard corner horizontal table (width x length)/number of T-slots | Mm. | 250x800 / 4 - standard, 3 on request |
4. | Dimensions of the working surface of the corner horizontal table increased (width x length) / number of T-shaped slots | Mm. | 300x800 / 5 |
5. | Dimensions of the working surface of a vertical table (width x length) | Mm. | 250x630 |
6. | Movements along the X, Y, Z axes | Mm. | 450x300x380 |
7. | Horizontal and horizontal spindle tapers | X | 7:24-40 or MORSE Cone4 |
8. | Horizontal/vertical spindle speed limits (16 speeds) | RPM | 50-1630/63-2040 |
9. | Working feed limits (16 feeds)/rapid feed | mm/min. | 13-395/935 |
10. | Main drive motor/coolant pump power | kW. | 3,0 / 0,12 |
11. | Accuracy class according to GOST8-82 | X | N |
№ | Index | Unit change | Meaning |
---|---|---|---|
12. | Type of measuring system (for machines with DRO, SPPU, CNC) | X | Straight |
13. | Principle of linear motion converters | X | Optical or magnetic |
14. | Number of displayed/programmable coordinates | X | 2 or 3/2 (SPPU) 3 (for CNC) |
15. | Discreteness of linear converters | Mkm | 1 |
16. | Distance from the axis of the horizontal spindle to the working surface of the corner horizontal table, minimum/largest | Mm. | 80-440(80-460 with open protective cover) |
17. | Distance from the end of the vertical spindle to the working surface of the corner horizontal table, minimum/largest | Mm. | 0-350 |
18. | Distance from the end of the horizontal spindle to the axis of the vertical spindle | Mm. | 115 |
19. | The greatest distance from the end of the horizontal spindle to the end of the shackle | Mm. | 315 |
20. | Maximum axial movement of the vertical spindle (quill stroke) | Mm. | 80 |
21. | The largest angle of rotation of the vertical spindle in the vertical plane | hail | ±90 |
22. | Dividing price of dials/rulers | Mm. | 0,05/1 |
23. | The greatest cutting force allowed//limited by the feed mechanism | Kgs | 550/600 |
24. | Permissible value of the axial component of the cutting force acting on the vertical spindle, no more | Kgs | 130 |
25. | Machine noise limits | dBa | 93 |
26. | The greatest force on the handles, controls/flywheel handles, movement along the axes/lifting the caliper up | Kgs | 4/4/8 (4/5/10 for UGS 300x800mm) |
27. | Drive belt, type/qty. | X | A2000T/3 |
28. | Drive chain, type/number/number of links | X | PR-12.7-1820-1/2/78+72 |
29. | Lubrication system | X | Dual-circuit |
30. | Main filling volume of lubricant | L. | 4,5 |
31. | Lubricant used | X | I-30/CIATIM |
32. | Type of climatic modification according to GOST 15150 | X | UHL-4.1 |
№ | Index | Unit change | Meaning |
---|---|---|---|
33. | Type of supply circuit current | X | alternating three-phase |
34. | Current frequency | Hz | 50 |
35 | Voltage | IN | 380 |
36. | Number of motors on the machine | PC. | 2 |
37. | Mains voltage | IN | 380 |
38. | Control voltage | IN | 380 |
39. | Lighting circuit voltage | IN | 24 |
40. | Drive motor | X | AIR 100S4U3 |
41. | execution | X | 1 M 1081 |
42. | power | kW | 3 |
43. | rotation frequency | RPM | 1500 |
44. | Electric pump | X | P-0.25.M.10 |
45. | power | kW | 0,12 |
46. | performance | l/min. | 22 |
47. | rotation frequency | RPM | 2800 |
48. | Total power of all electric motors | kW | 3,12 |
49. | Feed electric motor (for machines with SPUU and CNC) spindle head/slide/support | kW | 0,8/0,8/1 |
50. | Total power of all electric motors (for machines with SPPU and CNC) | kW | 5,8 |
51. | Rated current of the machine | A | 7 |
52. | Rated current of circuit breaker | A | 10 |
№ | Index | Unit change | Meaning |
---|---|---|---|
53. | Axes positioning accuracy according to GOST 27843-2006 (for machines with SPPU and CNC) | Mkm | 20 |
54. | Repeatability of axes positioning according to GOST 27843-2006 (for machines with SPPU and CNC) | Mkm | 15 |
55. | Axial runout of horizontal/vertical spindles, no more | Mkm | 15/10 |
56. | Radial runout of the conical surface of horizontal/vertical spindles, no more | Mkm | 10/10 |
57. | Flatness of working surfaces of vertical and corner horizontal tables over a length of 500 mm, no more | Mkm | 20 |
58. | Mutual perpendicularity of axes X, Y, Z, no more | Mkm | 20 |
59. | Parallelism of working surfaces to the direction of movement along the axes, no more | Mkm | 20 |
60. | Parallelism of spindle rotation axes to the direction of axis movement, no more | Mkm | 20 |
61. | Perpendicularity of the axes of rotation of the spindles to the direction of movement of the axis, no more | Mkm | 30 |
62. | Parallelism of the base grooves to the direction of movement of the axis, no more | Mkm | 20 |
SF676 – designation of a conditional base model. Milling machine 676 (widely universal milling machine SF676). Invariably when ordering.
To determine the required modification, it is necessary to sequentially determine the value of the variables. A, B, C, D, E – variable designations when ordering.
A – Dimensions and number of grooves of the corner horizontal table (hereinafter referred to as the UGS notice).
250/4 – serial normal UGS size 250x800mm, 4 T-shaped grooves according to GOST 1574-91. 2 middle grooves are 14H8, the rest are 14H12.
300/5 – serial enlarged UGS size 300x800mm, 5 T-shaped slots in accordance with GOST 1574-91. The middle groove is 14H8, the rest are 14H12.
250/3 – serial normal UGS size 250x800mm, 3 T-shaped grooves according to GOST 1574-91. The middle groove is 14H8, the rest are 14H12.
C – out of series. UGS manufactures according to the Customer's requirements.
B – Applicable cones of horizontal and vertical spindles.
40AT5 – Serial. Cone of vertical and horizontal spindles 7:24-40 according to GOST 15945-82.
KM4 – Serial. Cones of vertical and horizontal spindles MORSE CONE 4 according to GOST 25557-2006.
C – Outside the series. Machines with cones of vertical and horizontal spindles are manufactured according to the Customer's requirements.
C – Principle of the measuring system for digital display devices (hereinafter referred to as the DRO notice).
M - Serial. Magnetic principle of the measuring system. Components GIVI-ELECTRONICS (ITALY).
O – Serial. Optical principle of the measuring system. Components of JSC "SKB IS" ST. PETERSBURG, RF.
D – number of coordinates displayed on the DRO block
0 – Serial. The DRO is not installed.
F2 – Serial. Displays the coordinates of the X,Y, axes.
F3 – Serial. Displays the coordinates of the X, Y, Z axes.
FS – Outside the series. Type and number of displayed coordinates according to the Customer's requirements.
E – thread profile for the drive screws of the X, Y, Z axes
TR - Serial. Trapezoidal gears (dimensions, profile, tolerances according to GOST 24737-81, 24738-81, 9484-81, 9562-81).
Ball screw - Serial. Ball screw rolling gears (dimensions, profile, tolerances according to GOST 25329-82, OST 2 RZ1-5-89, OST 2 RZ1-4-88)
Designation | Name | Col. | Note |
---|---|---|---|
7811-0022 NS 1 | Key GOST 2839 14x17 | 1 | |
7811-0024 NS 1 | Key GOST 2839 19x22 | 1 | Supplied in a separate place in the general packaging |
7811-0025 NS 1 | Key GOST 2839 22x24 | 1 | Supplied in a separate place in the general packaging |
7811-0041 NS1 | Key GOST 2839 27x30 | 1 | Supplied in a separate place in the general packaging |
7811-0043 NS 1 | Key GOST 2839 32x36 | 1 | Supplied in a separate place in the general packaging |
7812-0375 | Key GOST R50123 6 | 1 | Supplied in a separate place in the general packaging |
7812-0376 | Key GOST R50123 8 | 1 | Supplied in a separate place in the general packaging |
7812-0379 | Key GOST R50123 14 | 1 | Supplied in a separate place in the general packaging |
7811-0318 1 | Key GOST 16984 55x60 | 1 | Supplied in a separate place in the general packaging |
7810-0308 ZV1 | Screwdriver GOST17199 0.6x4x155 | 1 | Supplied in a separate place in the general packaging |
7810-0928 ZV1 | Screwdriver GOST17199 1x6.5x190 | 1 | Supplied in a separate place in the general packaging |
Designation | Name | Col. | Note |
---|---|---|---|
764К001.01-ДЦ | Vertical head removable unit | 1 | Installed on the machine |
676.60.001 | shield | 1 | Installed on the machine |
676.60.001 | shield | 1 | Installed on the machine |
7681K001.01 (250/4) | Corner table standard removable unit | 1 | Same |
766K012 | Horizontal trunk removable unit | 1 | Supplied in a separate place in the general packaging |
766K013 | Earring detachable knot | 1 | Supplied in a separate place in the general packaging |
xxxx-315 | Mandrel f. 27 with stacked rings and bushing | 1 | Supplied in a separate place in the general packaging |
676.83.000 | Lever | 1 | Supplied in a separate place in the general packaging |
used | Cleaning rod head | 1 | Supplied in a separate place in the general packaging |
used | Headstock ramrod | 1 | Supplied in a separate place in the general packaging |
ICH-10 class 1 | Dial indicator | 1 | Supplied in a separate place in the general packaging |
used | Set of clamping devices (50 or 58 pieces) | 1 | Supplied in a separate place in the general packaging |
xxx/ER32 (ER40) | Collet chuck with a set of collets ER32 or ER40 (6 pcs.) | 1 | Supplied in a separate place in the general packaging |
used | Cooling system | 1 | Installed on the machine |
The policy of the Vyatka Machine Tool Plant approves the following work included in the cost of the equipment:
The process of commissioning and acceptance and transfer from supplier to consumer is carried out strictly according to the methodology.
The process is divided into 3 components:
The report is filled out by representatives of the manufacturer at the place of operation of the machine based on the results of measurements taken in the presence of representatives of the consumer. Filling out the act is carried out by a person who has a certificate of service engineer of Vyatsky Machine Tool Plant LLC, or another person who has a corresponding certificate issued by Vyatsky Machine Tool Plant LLC.
Successful completion of work and inspections under this act means that the supplier has fulfilled its obligations for commissioning and acceptance and transfer to the extent provided for by the manufacturer’s regulations, as well as to the extent necessary to obtain warranty obligations, according to the “public guarantee” coupon. Other checks during commissioning and transfer of the machine from the supplier to the consumer are not provided for in the documentation of Vyatka Machine Tool Plant LLC. By agreement with the consumer, partial (not complete) checks listed below are allowed.
At the consumer’s request and for a fee, Vyatsky Machine Tool Plant LLC issues a duplicate of the machine’s construction certificate.
Region | City | Distance | Price |
---|---|---|---|
Republic of Bashkortostan | Ufa | 760km | 27,000 rub. |
Republic of Karelia | Petrozavodsk | 1420km | 35,000 rub. |
Komi Republic | Syktyvkar | 430km | 22000 rub. |
Mari El Republic | Yoshkar-Ola | 300km | 22000 rub. |
The Republic of Mordovia | Saransk | 730km | 28,000 rub. |
Republic of Tatarstan | Kazan | 400km | 22000 rub. |
Nizhnekamsk | 520km | 22000 rub. | |
Udmurt republic | Izhevsk | 400km | 22000 rub. |
Chuvash Republic | Cheboksary | 390km | 22000 rub. |
Kamchatka Krai | Petropavlovsk-Kamchatsky | 150,000 rub. | |
Krasnodar region | Krasnodar | 2060km | 39,000 rub. |
Krasnoyarsk region | Krasnoyarsk | 3300km | 45,000 rub. |
Perm region | Permian | 510km | 25,000 rub. |
Primorsky Krai | Vladivostok | 8350km | 125,000 rub. |
Stavropol region | Stavropol | 2020km | 38,000 rub. |
Khabarovsk region | Khabarovsk | 7620km | 76,000 rub. |
Amur region | Tynda | 6160km | 79,000 rub. |
Arhangelsk region | Arkhangelsk | 1170km | 30,000 rub. |
Astrakhan region | Astrakhan | 1880km | 35,000 rub. |
Belgorod region | Belgorod | 1640km | 38,000 rub. |
Bryansk region | Bryansk | 1360km | 38,000 rub. |
Vladimir region | Vladimir | 800km | 28,000 rub. |
Volgograd region | Volgograd | 1450km | 33000 rub. |
Vologda Region | Cherepovets | 950km | 27,000 rub. |
Vologda | 850km | 27,000 rub. | |
Veliky Ustyug | 590km | 27,000 rub. | |
Voronezh region | Voronezh | 1350km | 33000 rub. |
Ivanovo region | Ivanovo | 680km | 27,000 rub. |
Irkutsk region | Irkutsk | 4370km | 65,000 rub. |
Bratsk | 4200km | 88,000 rub. | |
Kaliningrad region | Kaliningrad | 2180km | 78,000 rub. |
Kaluga region | Kaluga | 1150km | 27,000 rub. |
Kostroma region | Kostroma | 610km | 24,000 rub. |
Kurgan region | Mound | 1270km | 33000 rub. |
Kursk region | Kursk | 1490km | 33000 rub. |
Leningrad region | St. Petersburg | 1510km | 30,000 rub. |
Lipetsk region | Lipetsk | 1170km | 33000 rub. |
Moscow region | Moscow | 940km | 27,000 rub. |
Murmansk region | Murmansk | 2290km | 60,000 rub. |
Nizhny Novgorod Region | Nizhny Novgorod | 560km | 22000 rub. |
Novgorod region | Velikiy Novgorod | 1300km | 30,000 rub. |
Novosibirsk region | Novosibirsk | 2520km | 40,000 rub. |
Kuibyshev | 2230km | 37,000 rub. | |
Omsk region | Omsk | 1850km | 35,000 rub. |
Orenburg region | Orenburg | 1040km | 30,000 rub. |
Oryol Region | Eagle | 1320km | 32,000 rub. |
Penza region | Penza | 870km | 27,000 rub. |
Pskov region | Pskov | 1500km | 33000 rub. |
Rostov region | Rostov-on-Don | 1790km | 35,000 rub. |
Volgodonsk | 1680km | 35,000 rub. | |
Ryazan Oblast | Ryazan | 990km | 27,000 rub. |
Samara Region | Samara | 780km | 27,000 rub. |
Saratov region | Saratov | 1060km | 30,000 rub. |
Sakhalin region | Sakhalin | 95,000 rub. | |
Sverdlovsk region | Ekaterinburg | 890km | 27,000 rub. |
Smolensk region | Smolensk | 1360km | 30,000 rub. |
Vyazma | 1200km | 30,000 rub. | |
Tambov Region | Tambov | 1110km | 27,000 rub. |
Tver region | Tver | 990km | 27,000 rub. |
Tomsk region | Tomsk | 2790km | 44,000 rub. |
Tula region | Tula | 1120km | 27,000 rub. |
Tyumen region | Tyumen | 1220km | 30,000 rub. |
Ulyanovsk region | Ulyanovsk | 630km | 27,000 rub. |
Chelyabinsk region | Chelyabinsk | 1100km | 30,000 rub. |
Yaroslavl region | Yaroslavl | 690km | 27,000 rub. |
Nenets Autonomous Okrug | Naryan-Mar | 140,000 rub. | |
Khanty-Mansiysk Autonomous Okrug | Khanty-Mansiysk | 1890km | 65,000 rub. |
Surgut | 2000km | 65,000 rub. | |
Yamalo-Nenets Autonomous Okrug | Labytnangi | 123,000 rub. | |
Kamchatka Krai | Kamchatka | 165,000 rub. |
Offers of low-quality (refurbished and repaired) SF-676 machines are possible. Presumably, such machines can be offered by enterprises in the Kirov region and the Russian Federation that do not have the resources to build equipment.
More detailed information about the organizations can be provided upon request.
This section is intended to help legal entities who have decided to purchase equipment produced by Vyatka Machine Tool Plant according to the SF676 nomenclature in any selected modification.
The information provided is for reference only and describes the potential subject of the trading procedure - the selected modification of the SF676 machine as standard with.
If it is necessary to supply a machine with additional equipment and/or additional work (for example: power supply, special warranty, additional construction work during installation of equipment, etc.), additional sections of technical specifications are developed, examples of which are given below.
"Procurement Regulations" - allowed
The Customer/Buyer has an internal document – "Procurement Regulations" - NOT allowed refer to documents standardizing finished products.
Attention! Due to the increasing incidence of fraud in the supply of machine tools, we ask you to work together between the customer’s purchasing department and the production and commercial department of VSZ LLC when preparing trade procedures.
The wide-universal milling machine SF-676 was produced by the plant Selmash Kirov since the 60s of the last century.
Since 2012, the company has mastered serial production of the SF-676 milling machine Vyatsky Machine Tool Plant, LLC, website: http://vsp-kirov.ru/.
The SF-676 universal milling machine is designed for milling parts with cylindrical, disk and shaped cutters using a horizontal spindle, and face, end and key cutters using a rotating vertical spindle.
A universal milling machine is most preferably used in tool rooms of factories or workshops for the manufacture of small fixtures, tools, relief stamps and other products.
The machine is used in single and small-scale production in tool and mechanical shops of machine-building enterprises.
The SF-676 milling machine has two spindles - horizontal and rotary vertical, which allow processing of complex workpieces without reinstalling them on the work table, which significantly increases productivity.
The SF-676 machine can perform a number of milling and boring operations with high precision, which can be achieved if the machine is installed in a room with a constant temperature of 20±2°C and a humidity of 65±5%, if there are no sources of heat or vibration near the machine. The machine can also perform drilling and reaming, chiselling, centering, counterbore, countersinking, reaming, boring.
A wide range of spindle speeds and feeds, the presence of mechanical feeds and fast movements ensure economical processing of various parts in optimal conditions.
Machine accuracy class N.
The horizontal and vertical spindles are located in the spindle head and are connected to each other by a gear train. The spindle head is mounted on horizontal guides and carries out transverse feed on the machine. Transverse feed of the spindle head can be done from the engine through the feed box (16 feeds from 13 to 395 mm/min) or manually from the flywheel.
The gearbox provides the horizontal and vertical spindles with 16 different rotation speeds (50-1630 and 63..2040 rpm, respectively).
Advantages of using the widely-universal milling machine SF-676:
Overall dimensions of the working space of the SF-676 milling machine
Landing and connecting bases of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Photo of the SF-676 milling machine
Location of controls for the SF-676 milling machine
The universal milling machine SF676 consists of main components (listed below), which organically determine its design, and a number of removable components and accessories, thanks to which its operational capabilities are significantly expanded
A frame is fixed to a cast iron base, on which all the main components of the machine are mounted.
Gear boxes and feed boxes are installed on the side of the frame.
In the upper part of the frame, along horizontal guides, a headstock with a horizontal spindle moves. If necessary, attach the head of a vertical spindle to the front end of the headstock.
The support moves along the vertical guides of the frame, and the table moves along the horizontal guides of the support.
A corner horizontal table is attached to the vertical (base) plane of the table, which serves for installation and fastening of the workpieces.
The electric motor driving the main movement chain and the feed chain is placed in the base. The coolant is supplied by an electric pump mounted on a base that doubles as a reservoir.
Electrical equipment is located under covers in the frame.
The gear-type gearbox is assembled in a special housing, which is attached with a flange to the side of the station, and imparts 16 different speeds to the horizontal and vertical spindles by selective dialing.
The speed change is carried out by a switching mechanism located on the front wall of the box body as follows: the gear shift handle (4) must be lifted up. In this case, the disks (6) having a number of holes are separated. When turning the speed dial (1) and the associated disks, the position of the disk holes relative to the fingers (7) changes. This prepares for changing gears.
Moving the shift handle downwards brings the discs back to their original position. At the same time, the fingers, moving, shift the gearbox gears using levers.
When switching, there may be cases where the ends of the teeth of the meshed gears coincide. In this case, the discs do not align. In this case, it is necessary to turn shaft 1 with the flywheel (see Fig. 6).
To avoid gear damage, changing gears under load is prohibited.
The feed box provides the caliper and spindle head with 16 different feeds and rapid movements.
The feedbox shafts receive rotation from 1 gearbox shaft (see Fig. 6). The last (driven) shaft of the gearbox is connected to a roller on which two sprockets (10, 11) are placed (see Fig. 10), transmitting movement to the caliper and spindle head mechanisms.
Changing the feed rate is done in the same way as changing the gearbox (see the description of the gearbox mechanism in the “Speedbox” unit).
When switching feeds, you must ensure that the cross handle of the caliper is in the neutral position.
Accelerated movement is carried out by pressing the handle (7). When the handle is released, the working feed continues.
To ensure a constant direction of rotation of the gearbox gears when the gearbox is reversed, gear (9) is used, which automatically maintains the direction of rotation.
A piston pump (5) is used to lubricate the gears of the gearbox, feedbox and spindle head. The pump piston (4) is driven in reciprocating motion by the eccentric gear (9). When the pump piston moves back and forth, oil is sucked from the frame reservoir and sprayed out. An oil mist is created, which lubricates all gears. To monitor the operation of the pump, a transparent eye (6) is installed on the feed box flange, through which the oil pulsation can be seen.
The support carries the main table (9) of the machine with a vertical working plane and moves it in the vertical and horizontal directions.
The caliper consists of a housing (5) having vertical guides in the form of a “dovetail”
Moving along the guides of the frame, the support carries out vertical feeding of the table. Longitudinal feed is carried out by moving the table along the horizontal guides of the support.
The table feed control mechanism is located in the support body. The control mechanism is driven by the running shaft (4), which receives rotation from the feed box, and transmits rotation to the vertical (3) and horizontal (12) lead screws.
The horizontal spindle (1) is mounted in a special housing (12), which moves along the frame guides, thereby providing transverse feed of the machine.
The spindle receives rotation from the gearbox through the intermediate drum gear (18), (see Fig. 11), mounted in the frame and the gear (9), sitting on the spindle.
The upper guides of the spindle head are designed for attaching the vertical head (Fig. 15) and the trunk (11). An earring (17) is attached to the trunk to support the mandrels. The vertical head, trunk and earring are clamped using crackers when screwing in the screws (10) (see Fig. 5) with an internal hexagon.
The front support of the horizontal spindle is a double-row roller bearing (4) with a tapered bore. Axial loads are taken by thrust ball bearings (5). The middle and rear supports of the horizontal spindle are radial ball bearings (8,10), which simultaneously serve as gear supports (9).
The tool is clamped in the horizontal spindle using a cleaning rod (13).
The amount of mechanical movement of the spindle head is set by intermediate stops (16).
The spindle head is moved by a screw (14) rigidly connected to it and a rotating nut (17) (see Fig. 10) fixed in the frame.
The design of the machine ensures the possibility of precise movements of the headstock for jig boring work. To do this, an indicator holder (18) is installed on the headstock, and a tile holder is attached to the frame, on which tile-parallel measuring tiles are installed.
The vertical spindle is mounted in a special head with a trunk for mounting in the upper guides of the spindle head. The head, if necessary, can be rotated on the faceplate of the trunk (18) ±90° from the vertical. Zero setting in a vertical position is fixed by two conical pins with a handle. The head is clamped to the trunk faceplate using hexagon socket bolts.
The vertical spindle (23) is mounted in a sleeve (5), which is moved manually in the housing (6) using a rack roller (24).
The sleeve is clamped with an asterisk handle (25), which has a hexagon for more reliable clamping.
The weight of the spindle is balanced by a spiral leaf spring, one end of which is connected to the rack platen, the other to the vertical head housing.
The bevel gears of the head are supported by double radial bearings (10.17). Rotation of the spindle shank from the vertical bevel gear (9) is transmitted by splines. The horizontal bevel gear (19) receives rotation through splines from the horizontal shaft (20).
The lower support of the vertical spindle is a double-row roller bearing (3) with a tapered bore.
The upper support of the vertical spindle consists of two angular contact bearings (7), which also absorb axial loads.
The vertical head is lubricated daily using ball grease fittings (8,11). Labyrinth seals (1.13) protect against lubricant leakage and contamination.
The corner horizontal table is a cast iron casting and is attached to the vertical surface of the main table with bolts.
The horizontal plane of the table has three T-shaped grooves.
The vice is attached to the machine for fastening parts and has a 360° rotation in the horizontal plane. The vice can be installed both on a vertical table surface and on a horizontal one, as well as on a round table.
A manually driven round rotary table is designed for installing and securing parts during processing. The table can be installed both on the vertical surface of the main table and on the horizontal surface of the table.
The slotter (3) of the slotting head is mounted in a special housing (5) with a trunk (9) for mounting in the upper guides of the spindle head.
The trunk is interchangeable and serves for installation in a vertical position of both vertical and slotting heads
Electrical diagram of the milling machine SF-676
Parameter name | SF-676 | FSM-250/676M | OMM64S | 676 | 676P |
---|---|---|---|---|---|
Basic machine parameters | |||||
Accuracy class according to GOST 8-82 | N | N/A | N | N | P |
Dimensions of horizontal (corner) table, mm | 250x800 | 250x620 | 320x800 | 250x800 | 250x800 |
Vertical table dimensions, mm | 250x630 | 195x703 | 250x1000 | 250x630 | 250x630 |
Maximum weight of the workpiece, kg | 100 | 80 | 350 | 100 | 100 |
Distance from the axis of the horizontal spindle to the working surface of the horizontal table, mm | 80-460 | 100-500 | 80-460 | 80-460 | |
Distance from the end of the vertical spindle to the working surface of the horizontal table, mm | 0-380 | 13-413 | 0-380 | 0-380 | |
Maximum overhang of the vertical spindle axis, mm | 125-375 | 500 | 125-375 | 125-375 | |
Maximum longitudinal stroke of the table (X), mm | 450 | 400 | 400 | 450 | 450 |
Maximum stroke of spindle head (Y), mm | 300 | 200 | 320 | 300 | 300 |
Maximum vertical travel of the table (Z), mm | 380 | 400 | 400 | 300 | 250 |
Limb division price, mm | 0,05 | 0,025 | 0,05 | 0,05 | |
Horizontal and vertical machine spindles | |||||
Horizontal spindle rotation speed, rpm | 50-1630 | 35-2670 75-6000 |
63-3150 | 50-1630 | 50-1630 |
Vertical spindle rotation speed, rpm | 63-2040 | 35-2670 75-6000 |
63-3150 | 63-2040 | 63-2040 |
Number of spindle speeds | 16 | b/s | b/s | 16 | 16 |
Maximum axial movement of the vertical spindle, mm | 80 | 60 | 60 | 60 | |
Maximum angle of rotation of the vertical head in the vertical plane, degree | ±90 | ±45 | ±90 | ±90 | ±90 |
Taper of horizontal and vertical spindles | 40AT5 | 30AT5 | 40AT5 | 40AT5 | 40AT5 |
Spindle head feed limits, mm/min | 13-395 | 10-1000 | 12-630 | 13-395 | 13-395 |
Number of spindle head feeds | 16 | b/s | b/s | 16 | 16 |
Table | |||||
Limits of longitudinal and vertical table feeds (X, Y), mm/min | 13-395 | 10-1000 | 12-630 | 13-395 | 13-395 |
Accelerated table speed, mm/min | 935 | 1000 | 1000 | 935 | 935 |
Electrical equipment and machine drive | |||||
Main drive motor power, kW | 3 | 5 | 6 | 3 | 2,2 |
Total power of electric motors, kW | 3,12 | 5,12 | 6,7 | 3,12 | 2,4 |
Dimensions and weight of the machine | |||||
Machine dimensions (length x width x height), mm | 1200 1240 1780 |
1350 1060 2150 |
1400 1680 1820 |
1400 1420 1875 |
1285 1215 1780 |
Machine weight, kg | 1050 | 915 | 1500 | 1110 | 910 |
The SF676 universal milling machine is designed for milling parts with cylindrical, disk and shaped cutters using a horizontal spindle, and face, end and key cutters using a rotating vertical spindle.
The SF676 milling machine is used in tool and repair shops at mechanical engineering enterprises. Mainly used for small-scale and individual production. The highly versatile SF676 machine allows you to perform all kinds of milling work. In addition, it is suitable for marking, boring, drilling and other similar work. It can process parts of the most complex configurations with extraordinary precision, due to the fact that the machine can use a huge variety of tools and devices.
Using SF676 you minimize auxiliary time, process parts economically and efficiently. All this is due to the technical characteristics of the device, a number of revolutions, feeds and cutting modes.
The machine can perform a number of milling and boring operations with high precision, which can be achieved if the machine is installed in a room with a constant temperature of 20±2°C and humidity of 65±5%, if there are no sources of heat or vibration near the machine. The machine can also perform drilling and reaming, chiselling, centering, counterbore, countersinking, reaming, boring.
The presence of two horizontal and rotary vertical spindles, as well as a large number of accessories for the machine, makes it highly versatile and convenient for working in tool shops of machine-building plants in the manufacture of fixtures, tools, relief dies and other products.
A wide range of spindle speeds and feeds, the presence of mechanical feeds and fast movements ensure economical processing of various parts in optimal conditions.
The machine is used in single and small-scale production in tool and mechanical shops of machine-building enterprises.
Machine accuracy class N.
SF-676 Overall dimensions of the working space of a milling machine
SF-676 Landing and connecting bases for milling machine
Additional specification of the universal milling machine SF-676
The universal milling machine SF676 consists of main components (listed below), which organically determine its design, and a number of removable components and accessories, thanks to which its operational capabilities are significantly expanded
A frame is fixed to a cast iron base, on which all the main components of the machine are mounted.
Gear boxes and feed boxes are installed on the side of the frame.
In the upper part of the frame, along horizontal guides, a headstock with a horizontal spindle moves. If necessary, attach the head of a vertical spindle to the front end of the headstock.
The support moves along the vertical guides of the frame, and the table moves along the horizontal guides of the support.
A corner horizontal table is attached to the vertical (base) plane of the table, which serves for installation and fastening of the workpieces.
The electric motor driving the main movement chain and the feed chain is placed in the base. The coolant is supplied by an electric pump mounted on a base that doubles as a reservoir.
Electrical equipment is placed under the roof in the frame.
List of controls for the SF-676 cantilever milling machine
Spindle gearbox for machine SF-676
The gear-type gearbox is assembled in a special housing, which is attached with a flange to the side of the station, and imparts 16 different speeds to the horizontal and vertical spindles by selective dialing.
The speed change is carried out by a switching mechanism located on the front wall of the box body as follows: the gear shift handle (4) must be lifted up. In this case, the disks (6) having a number of holes are separated. When turning the speed dial (1) and the associated disks, the position of the disk holes relative to the fingers (7) changes. This prepares for changing gears.
Moving the shift handle downwards brings the discs back to their original position. At the same time, the fingers, moving, shift the gearbox gears using levers.
When switching, there may be cases where the ends of the teeth of the meshed gears coincide. In this case, the discs do not align. In this case, it is necessary to turn shaft 1 with the flywheel
To avoid gear damage, changing gears under load is prohibited.
Feed box for milling machine SF-676
The feed box provides the caliper and spindle head with 16 different feeds and rapid movements.
The feedbox shafts receive rotation from 1 gearbox shaft. The last (driven) shaft of the gearbox is connected to a roller on which two sprockets (10, 11) are placed, transmitting movement to the caliper and spindle head mechanisms.
Changing the feed rate is done in the same way as changing the gearbox (see the description of the gearbox mechanism in the “Speedbox” unit).
When switching feeds, you must ensure that the cross handle of the caliper is in the neutral position.
Accelerated movement is carried out by pressing the handle (7). When the handle is released, the working feed continues.
To ensure a constant direction of rotation of the gearbox gears when the gearbox is reversed, gear (9) is used, which automatically maintains the direction of rotation.
A piston pump (5) is used to lubricate the gears of the gearbox, feedbox and spindle head. The pump piston (4) is driven in reciprocating motion by the eccentric gear (9). When the pump piston moves back and forth, oil is sucked from the frame reservoir and sprayed out. An oil mist is created, which lubricates all gears. To monitor the operation of the pump, a transparent eye (6) is installed on the feed box flange, through which the oil pulsation can be seen.
Support for milling machine SF-676
The support carries the main table (9) of the machine with a vertical working plane and moves it in the vertical and horizontal directions.
The caliper consists of a housing (5) having vertical guides in the form of a “dovetail”
Moving along the guides of the frame, the support carries out vertical feeding of the table. Longitudinal feed is carried out by moving the table along the horizontal guides of the support.
The table feed control mechanism is located in the support body. The control mechanism is driven by the running shaft (4), which receives rotation from the feed box, and transmits rotation to the vertical (3) and horizontal (12) lead screws.
Spindle head of milling machine SF-676
The horizontal spindle (1) is mounted in a special housing (12), which moves along the frame guides, thereby providing transverse feed of the machine.
The spindle receives rotation from the gearbox through the intermediate drum gear (18), (see Fig. 11), mounted in the frame and the gear (9), sitting on the spindle.
The upper guides of the spindle head are designed for attaching the vertical head (Fig. 15) and the trunk (11). An earring (17) is attached to the trunk to support the mandrels. The vertical head, trunk and earring are clamped using crackers when screwing in the screws (10) (see Fig. 5) with an internal hexagon.
The front support of the horizontal spindle is a double-row roller bearing (4) with a tapered bore. Axial loads are taken by thrust ball bearings (5). The middle and rear supports of the horizontal spindle are radial ball bearings (8,10), which simultaneously serve as gear supports (9).
The tool is clamped in the horizontal spindle using a cleaning rod (13).
The amount of mechanical movement of the spindle head is set by intermediate stops (16).
The spindle head is moved by a screw (14) rigidly connected to it and a rotating nut (17) (see Fig. 10) fixed in the frame.
The design of the machine ensures the possibility of precise movements of the headstock for jig boring work. To do this, an indicator holder (18) is installed on the headstock, and a tile holder is attached to the frame, on which tile-parallel measuring tiles are installed.
Vertical head of milling machine SF-676
The vertical spindle is mounted in a special head with a trunk for mounting in the upper guides of the spindle head. The head, if necessary, can be rotated on the faceplate of the trunk (18) ±90° from the vertical. Zero setting in a vertical position is fixed by two conical pins with a handle. The head is clamped to the trunk faceplate using hexagon socket bolts.
The vertical spindle (23) is mounted in a sleeve (5), which is moved manually in the housing (6) using a rack roller (24).
The sleeve is clamped with an asterisk handle (25), which has a hexagon for more reliable clamping.
The weight of the spindle is balanced by a spiral leaf spring, one end of which is connected to the rack platen, the other to the vertical head housing.
The bevel gears of the head are supported by double radial bearings (10.17). Rotation of the spindle shank from the vertical bevel gear (9) is transmitted by splines. The horizontal bevel gear (19) receives rotation through splines from the horizontal shaft (20).
The lower support of the vertical spindle is a double-row roller bearing (3) with a tapered bore.
The upper support of the vertical spindle consists of two angular contact bearings (7), which also absorb axial loads.
The vertical head is lubricated daily using ball grease fittings (8,11). Labyrinth seals (1.13) protect against lubricant leakage and contamination.
Corner horizontal table of the universal machine SF-676
The corner horizontal table is a cast iron casting and is attached to the vertical surface of the main table with bolts.
The horizontal plane of the table has three T-shaped grooves.
The vice is attached to the machine for fastening parts and has a 360° rotation in the horizontal plane. The vice can be installed both on a vertical table surface and on a horizontal one, as well as on a round table.
Round table
A manually driven round rotary table is designed for installing and securing parts during processing. The table can be installed both on the vertical surface of the main table and on the horizontal surface of the table.
Slotting head for machine SF676
The slotter (3) of the slotting head is mounted in a special housing (5) with a trunk (9) for mounting in the upper guides of the spindle head.
The trunk is interchangeable and serves for installation in a vertical position of both vertical and slotting heads