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» What do you need to make Lego bricks? Possible composition of Lego bricks. We buy quality raw materials

What do you need to make Lego bricks? Possible composition of Lego bricks. We buy quality raw materials

Construction in our country has always played one of the most important roles in the economy. Its pace does not think to decrease, because entrepreneurs often try to find a niche close to this area. A great example is the production of Lego bricks as a business: the profitability, reviews and financial plans of such a project are really impressive, and therefore it is worth looking into it in more detail.

Relevance

The trend shows that construction in Russia is gaining massive momentum. Moscow alone is constantly being rebuilt. Naturally, the popularity of building materials is also growing. Almost no construction site is now complete without bricks, but the Lego brick is one of the most sought after.

That is why it is an excellent and successful idea to open a real production for the creation of these bricks. The enterprise should turn out to be quickly paid back and quite profitable, besides, the competition in this area is not yet too great. Well, we will begin the process of project planning by getting to know the material.

What is a Lego brick and what will it bring to an entrepreneur?

In order to see why Lego bricks are incredibly good as a business, it is worth determining its main advantages and characteristics. In addition to the fact that the business for the production of any materials for construction is in itself quite in demand, the specifics we analyze leads to the following undoubted advantages:

  1. The popularity of this particular building material is associated with its design. Everyone has seen a Lego toy, the ability of such bricks to adhere tightly to each other is well known, which is why they are popular for masonry.
  2. It is with the reliability of the clutch that the growth in sales is associated, supported by a small number of manufacturers of Lego bricks.
  3. Bricks themselves as building materials are in demand everywhere.
  4. Demand this product will be constant and virtually off-season.
  5. In addition, new projects always have great prospects for the future.
  6. And what is important, capital investments for the opening of production are really small.

Is the project interesting? Then it's worth making a real complete business plan for their own production of Lego bricks.

Download as a sample.

We arrange business

Undoubtedly, any business needs its proper registration and collection of the necessary documentation. So first you need to register as an individual entrepreneur. To do this, you will need to collect the following documents:

  • statement R21001;
  • receipt of payment of state duty - 800 rubles;
  • notarized copy of the passport.

Then the form of taxation is selected. The manufacture of building materials will require a simplified system, the transition to which can be issued immediately during the registration of an individual entrepreneur. In addition, you have the right to register as an LLC, but this should be done by already experienced and successful entrepreneurs who plan to open a network of factories from the very beginning.

Looking for a suitable space

The production of Lego bricks at home is almost unrealistic, it is better to find a real site directly for manufacturing. You should not be afraid of renting, because the project will not require especially large areas. According to the standards of the SES - Sanitary and Epidemiological Service, the room must have good heating.

Do not forget about other communications in the form of lighting and ventilation. The minimum area is 100 square meters, but you practically don’t need more. Remember that there will also be a warehouse for finished goods.

We select the right equipment

Of course, you will need to purchase equipment directly for the production of Lego bricks, and for sure you do not know what exactly you need. For the manufacture of such bricks, machines of two different types A: manual press and automatic press.

A manual machine is much cheaper, the cost can be 5 times lower than that of automatic models. If the project is supposed to be a separate real business, then production can be established exclusively on automated machines. When choosing a machine, it is most important to pay attention to the pressure force (on average 30 tons) and the type of matrix:

  1. Single.
  2. Fitting.
  3. Rail-shaped.

A single matrix allows you to make standard Lego bricks. The fitting creates standard bricks, but with side hitches. The latter are needed for communication directly from the inside.

It is also important that they allow the production of a large batch in eight hours of a shift, because each machine needs its own operator. Remember that only quality machines will produce quality products.

We buy quality raw materials

The technology for the production of building Lego bricks requires a large purchase of limestone screenings. It is this raw material that makes up to 90 percent of the total composition. Water, Portland cement and coloring pigment.

For the manufacture of at least cubic meter bricks will require about 1600 kilograms of screenings and another 220 kilograms of cement. Already on this stage a brick costs an average of 4 rubles.

Speaking more specifically about limestone screening, it is worth deciding which raw materials are needed and in what quantities. Buyers have three different options:

  • clay - 80-90 percent, cement - 6-8 percent, water - 3 percent;
  • clay - 90-95 percent; water - 3 percent;
  • sand - 53 percent, clay - 35 percent, water - 3 percent.

We sell goods

It is important to convey the reliability and necessity of your product to the potential client correctly and clearly, so buying a professional marketing campaign will not hurt. The following resources will be used as reliable and cost-effective information platforms:

  1. building materials markets.
  2. Specialized stores of building materials.
  3. Buyers of building materials.
  4. Construction companies.
  5. Some private entrepreneurs

The business has a slight seasonality, so it is worth tearing off the project by spring, when the hectic construction season begins.

What are the costs?

Let's take the average figures for Russia with the expectation that an entrepreneur opens a small business for the first time:

In total, the opening and the first month of production will take about a million rubles. A mini-project at home will cost even much less. On a monthly basis, you will have to pay some of the above costs: salary, taxes, rent, utilities and additional purchases of finished materials.

What is the profitability of the project?

The plant described above will certainly produce about 20 thousand brick units per month. One similar Lego brick on the market can now be sold on average for 15 rubles in bulk, which will bring an income of 300 thousand rubles per batch.

After paying all expenses, net profit will remain approximately 120 thousand rubles a month, which will make it possible to recoup the business in a little more than six months. And although this is just an estimate, such profitability is really high.

Video: Lego brick production as a business.

The production of lego bricks (as the new building material is called) is increasing every year. This type of building material for walls does not require firing, which means that its production can be started at home by purchasing the necessary equipment and technology. According to experts in the construction market, Lego brick is steadily expanding its niche, attracting more and more new admirers.

Why Lego?

The name of the material for the walls comes from the popular children's designer. Brick, or block, though bigger size, outwardly very similar to the details of the designer from Lego.

In the manufacture this material hyperpressing of the finished mixture is used, consisting of screenings of limestone rocks, Portland cement and water. The main composition of Lego bricks is of 2 types: cement-clay and cement-clay-sand.

Products made using this technology have special grooves, which speed up the construction of building walls or fences.

In the construction market, Lego bricks are classified according to different parameters. By the size of technological openings:

  • hollow model (holes occupy 25% or more of its area);
  • full-bodied model (it has a hole area of ​​less than 25%).

By lock type:

  • restriction in 2 directions - horizontally and transversely;
  • limited only in the transverse direction.

In appearance:

  • smooth face;
  • textured.

Classification according to the type of connection of bricks in the masonry:

  • T&G (tongue and groove);
  • P&D (protrusion and recess);
  • topological lock.

Most Lego products are produced with locks of the first two positions. In the manufacture of Lego bricks involved in high-rise housing construction, a sand-cement composition is used in a ratio of 1:10.

Production process and composition of the mixture

AT manufacturing process the following manufacturing technology is used:

  • crushing and screening the components of the mixture;
  • dosage and mixing of the components that make up the solution;
  • molding;
  • pressing under high pressure.

Lego brick factories use the following compositions for its manufacture.

  1. Cement + clay. The percentage is expressed as follows: 80-90% clay, 10% cement, 3% water.
  2. Cement + clay + sand. The components are mixed in such quantities: 50-60% sand, 30-40% clay, 10% cement, 3% water.
  3. Limestone sawing screening - 75-80%, Portland cement - about 15% and water.

A mixture based on limestone is considered the highest quality, products from them are used for the construction bearing walls.

For Russian climatic conditions, mixtures of screenings of crushed stone with dyes and cement in a proportion of 8-20% are more suitable. The mixture is pressed under great pressure to get blocks High Quality.

The composition of the mixture for Lego bricks also includes such materials:

  • pigments;
  • plasticizers.

Pigments are used to give products different color shades, which improves their appearance. For the manufacture of Lego bricks, used in the construction of buildings with increased requirements for moisture permeability, plasticizers are added.

Advantages and disadvantages of the material

The advantages of the material include:

  • brick production without firing;
  • increase in productivity when laying walls;
  • beautiful appearance;
  • accuracy and ease of masonry;
  • lighter weight of products, which reduces the load on the bricklayer;
  • the ability to use through holes in the blocks for communications;
  • high frost resistance, the material tolerates 30 freezing cycles well;
  • good wear resistance, no cracks and chips, which reduces the percentage of waste;
  • environmental friendliness;
  • fire resistance;
  • high moisture resistance;
  • the use of special glue when laying walls, which is much cheaper than cement-sand mortar;
  • variety of shades and textures;
  • a perfectly flat surface of the material is the basis of the same smooth walls;
  • cost savings due to the use of adhesive as a binder.

With such an impressive list of advantages, Lego bricks also have disadvantages. You can highlight the following:

  • relatively low heat saving coefficient;
  • the use of expensive matrices made of high-quality steel;
  • high sorption moisture content of the material.

To get high-quality Lego bricks, the composition of the mixture should be formed according to the pressure of the press available in the production. For soft limestone rocks, the minimum pressure must be at least 170 kg/cm².

Production equipment

The main equipment for the production of Lego bricks is special machines. They are manual (for making bricks at home) and high-performance electric, the purchase of which allows you to open a medium-sized business.

Machine classification:

  1. Do-it-yourself lego brick making machine. Productivity 1000 pcs. for a shift. They are manual and electrically operated.
  2. Machine tools for individual production of the middle category. They produce 2000 Lego bricks per shift.
  3. Mini-factories and machines for industrial production with a capacity of 750 pieces per hour.

High-quality machines for a small business must withstand up to 500,000 cycles, industrial mini-factories can withstand a working range of 600,000 - 1,000,000 cycles.

The average time for the manufacture of one product is 15-30 seconds. In one cycle, 6-8 units of goods can be produced, which speeds up the payback of equipment. Lego blocks for partitions are formed under a pressure of 2 tons. If they are produced under a pressure of 30 tons, then this material is suitable for laying load-bearing walls.

Material manufacturing technology

The main advantage of producing Lego wall material is that there is no need to fire bricks, which means that there is no need to build a bulky oven and carry out a dangerous firing process. Often on the net you can stumble upon the question of how to make a high-quality Lego block, or requests to describe in detail what is the technology for the production of Lego bricks.

For reference technological process production of wall material, in addition to machine tools, the following equipment is also used:

  • crushers and screening sieves connected in one common unit;
  • department for preparing the working mixture, consisting of bunkers for mixing all those ingredients that lego products are made of;
  • conveyors and conveyor belts for various purposes;
  • pallets and electric cars for packaging and transportation of finished products.

In the production process, shovels, containers for various purposes, brushes, propylene tapes and special clips for packaging are used. finished material.

Each type of blocks is made using a separate matrix. The material for it is high-quality steel grade 40 HN. This is due to the fact that the matrix, along with its contents, is subjected to high pressure. It, like the mixture, goes through at least 500,000 work cycles. Poor quality material from such loads quickly fails.

Lego brick is easy to install, the ability to use channels when laying utilities. Many are attracted to it by the absence of the need to plaster the walls due to the high decorative properties lego bricks. This brick quickly pays for itself due to its low cost, which makes it profitable both during construction and in the manufacture of bricks for sale. No special skills or education are required to operate the machine, but at least a thousand Lego bricks can be produced in one day. This is not only, but also the possibility of producing building material for personal purposes.

All of the above reasons lead to an increase in the popularity of Lego bricks. He also has shortcomings. The main thing is the lack of experience with this building material among developers, as well as low awareness of the population about the product. new technology. At the same time, there is the problem of the lack of GOSTs. The last point is especially alarming for buyers, since the quality of the product can vary greatly from manufacturer to manufacturer. For this reason, you should first read the reviews about a particular manufacturer before placing a large order.

When opening your own business, it is important in advance. The numbers obtained will help you decide whether you can afford to buy a complete production line, only the main equipment, or whether it is worth creating a machine for making Lego bricks with your own hands to save money at the beginning of your business.

Lego brick production equipment - price

To produce lego bricks for commercial purposes or to meet the need for this type of building material, you will need to purchase the appropriate equipment. Machines for release can be divided into two types: manual and electric. The former do not require additional costs from the owners, however, they are less productive.

Machine tools whose productivity is not very high (output of about 1 thousand pieces during a shift) can be purchased for 78-300 thousand rubles. If we talk about machines of medium power (approximately 2 thousand pieces during the working day), then they can be purchased for 350 thousand rubles. The equipment, which can be classified as a mini-factory or industrial-grade machines, is capable of producing about 750 bricks in one hour. The cost of such devices is more than 2 million rubles.

To organize the release of small volumes, you need a machine weighing 750 kg. Thus, when creating your own Lego brick production, you should choose suitable premises. The dimensions of an inefficient machine are: width - 1 m, height - 2 m, and length - 1.5 m. To ensure the operation of one such machine, a small area will be sufficient. At the same time, when buying more productive equipment, it is worth initially worrying about providing free space. The same applies to business. Over time, the premises will have to be expanded to accommodate new machines.

Advice: When buying a lego brick machine, pay attention to the number of work cycles that it can withstand without the need for repair. Manual ones usually withstand about 500 thousand cycles, while electric ones are more enduring in this regard - about 0.6-1 million cycles.

An important parameter is the amount of time that must be spent on the production of one brick. On average, this will take 15-30 seconds. In addition, it is important to estimate exactly how many bricks can be produced in one cycle. The more the machine can produce at one time, the faster the cost of acquiring it will pay off.

The strength of a brick depends on the pressure applied during its creation. Some of the machines develop an indicator of 2 tons, which is completely insufficient for the construction of a number of buildings. To get a brick that can be used in the laying of load-bearing walls, you need to create a pressure of approximately 30 tons or more.

Today, Russian manufacturers have been able to take their place in the segment of the production of machines for Lego bricks, pushing out almost all importers of similar equipment. This is quite rare as it is often cheaper to order delivery. Some of the large companies are used, as a rule, to create large parties within a short period of time. Swiss steel is usually taken for production. All products from foreign suppliers can be evaluated remotely, as reviews are often left, which highlight both positive and negative sides. One thing is invariable - their cost is several times higher than domestic-made machines.

Lego brick production technology

Lego brick production technology includes several stages. The dry mixture is fed into a special hopper. By means of a dispenser, a strictly established volume of the mixture is sent to a special chamber, which will become the basis for a new brick. A matrix is ​​installed in the chamber, on which the number of bricks created after pressure treatment depends. In general, the design may vary depending on the manufacturer.

During high-pressure treatment, the mixture "sinters" with water and cement. This method is called " cold welding". After the press is opened, the platform with the products installed on it moves up. The worker gets the opportunity to use the finished brick, as well as place it immediately on a pallet to ensure further steaming or drying. The resulting Lego brick must be left for several days in a warehouse so that it gains strength. The duration of drying depends both on the type of machine, and on the composition of the mixture, the dimensions of the product.

Additionally, to organize a high-performance mini-factory, you will need a mixer to reduce the cost of producing Lego bricks. In the case of buying a ready-made mixture, the expenditure part is significantly higher than when it is made independently. The mixer must have strong blades, and their number must be at least 4. In addition, you will need a conveyor belt, through which the mixture will be delivered to the bunker. At the initial stage, you can reduce costs by loading manually, but this will require quite a lot of work.

Advice A: Most of the machines require a small number of maintenance personnel. In many cases, only one person can handle all the work. To increase productivity, you need to attract two or three workers. One can be put to work with the machine, the rest to control the supply of the mixture, filling the bunker, etc.

It is worth acquiring pallets in advance to accommodate batches of Lego bricks. To fall asleep raw materials, you will need shovels that are resistant to abrasives. When grinding off the coating and getting particles into the mixer, a technological problem may arise, due to which defects will appear in the Lego brick caused by changes chemical composition. Special brushes are useful for cleaning equipment between production cycles.

Lego brick - mix composition

To make a Lego brick, you need to understand that the proportion of aggregate in the mixture reaches 80-92% of its total mass. For this role, screenings from crushed limestone are most often selected. For the binder part, cement or Portland cement is used, the mass fraction of which is set at 8-10%. In addition, pigmenting elements will be required that will allow you to change the color of the brick. As a rule, they produce products in black, yellow, brown, and also red.

Advice: it is worth noting that there are no ideal recipes for Lego bricks, however, as part of the instructions for the machine, you can find several recipes that are recommended by the manufacturer specifically for a particular model of the machine.

The use of plasticizers is not mandatory, however, Lego bricks that are made using it have higher density and strength. In addition, the structure becomes more uniform and the surface smoother.

The cost of lego bricks

To calculate the cost of one Lego brick, you need to calculate the cost of equipment, bringing them to a unit of manufactured products, based on the passport values ​​for the number of use cycles without repair. In addition, take into account the cost of raw materials and electricity, as well as the wages of hired workers and the profit of the entrepreneur.

Based on the practice and feedback from the owners of the machines, the cost is about 4-6 rubles per brick. At the same time, the market is often offered to purchase the corresponding products for 11-12 rubles. With such a retail margin, the payback period for the equipment is about 1 year. To expand the range, you can purchase. Many builders perform work in a complex way, including in the project package Finishing work. Considering that not everyone trusts the new technology, it is possible to create . Thus, it will be possible to reach a wider audience and increase the number of buyers.

Lego brick - weight

It is necessary to talk about the weight of a brick based on the knowledge of its composition and processing conditions. On average, we can talk about a weight of 3-3.5 kg. This makes it possible to achieve the strength characteristics of M150, which makes it possible to use Lego bricks in the construction of partitions and load-bearing walls of housing construction. Average frost resistance makes it possible to exploit raw materials for 35-40 cycles of changing the temperature regime. When stored, there are about 500 bricks per cubic meter, the density of which is approximately 1.55 tons per cubic meter. Recipe adjustments result in a change specifications bricks.

Lego brick - dimensions

The size of a Lego brick may vary depending on the manufacturing technology, its composition, storage conditions for the first time after manufacturing. standard size for this product is 250x125x65 mm with a hole diameter of 50-65 mm.

Advice: It should be noted that due to technological features creating Lego bricks, it does not have high thermal insulation qualities. It is necessary to foresee the insulation of the walls in advance. This will help mineral wool or expanded clay filler of void space in the walls of double masonry.

Do-it-yourself lego brick machine

You can make a lego brick machine yourself. Before starting work, it is necessary to prepare certain materials that will become the basis for the machine. These include:

  • channel;
  • sheet steel;
  • metal corner;
  • a pipe to create a handle and a piston;
  • bolts and nuts.

You will also need a tool. At least a grinder will come in handy and welding machine. Cylinder racks must be made from channel sections, the length of which is approximately 1 m. The width of the cylinder will correspond to the length of the brick being made. Two metal rectangles must be welded between the uprights in the upper part, which will form a section.


A channel is applied to the resulting structure, the length of which is approximately 0.7 m. It must be placed with the ribs up. It should be welded on one side, and under the protruding part, fasten with supports. After that, a hole is cut above the cylinder, corresponding to its perimeter. The bunker will be welded from a metal sheet. It is important that its width and length fully correspond to the dimensions of the final form. The bunker is mounted on 4 legs, the basis of which will be metal strips welded to the protruding part of the channel. The piston is made of sheet metal. Two pipes should pass through this rectangle.

We make a handle from cutting a pipe and strips of metal, with which the lid will open and close. The handle is attached with long bolts. The corner will be needed to make the base for the machine. Homemade machine will allow you to make two types of bricks yourself. It can be either Lego with holes or full-bodied. It is not worth doing the manufacture of the matrix. Much wiser to buy ready-made.

Lego brick is actively spreading on the market today, however, consumer confidence in it is low due to little operating experience. It is difficult to say how long a house made of this material will last, since its active use began relatively recently. Today there are a number of reviews from builders who used machines to make this brick. Many emphasize that this is quite simple, but at the same time, some focus on the low thermal insulation qualities of bricks.

A number of manufacturers emphasize the quick payback of the production line. Some reviews indicate values ​​​​of 6-7 months due to the organization of work for large scale and projects that require a large amount of bricks for construction. The line can be assembled at a cost of about 700 thousand rubles. It should be noted that the organization of work in terms of legislation also affects the payback period. It is important to understand which ones exist so that you do not have to give all the profits to government agencies.

For a successful sale, it is recommended to use a large warehouse, since it is a solid stock of the product that attracts a large buyer. Many builders do not risk using Lego bricks to create houses, but they willingly buy it for building fences.

Volumes produced in our country building materials are getting bigger every year. This is not surprising - and the needs of people are increasing, and new technologies are appearing in the industry. And a special place here is occupied by bricks - perhaps not a single building can do without them. There are a lot of types of them, and one of the newest developments is Lego bricks. Do-it-yourself Lego brick production has become a very attractive business idea for those who are looking for low-cost activities to further earn money. There are few large enterprises for the production of this type of bricks in our country - there are much more mini-workshops that specialize in this particular category of products.

Our business valuation:

Starting investments - from 500,000 rubles.

Market saturation is low.

The complexity of starting a business is 4/10.

Lego brick that looks so reminiscent of the children's designer, has 2 holes, slightly protruding above the surface. This form of material greatly facilitates the laying process.

And where do you need to start to implement your plan? First of all, you need a plan. The business plan for the production of Lego bricks in Russia will help the entrepreneur to clearly plan all the costs of launching the workshop and calculate the possible income from the sale of the finished product.

Why is it profitable to produce Lego bricks?

The production of Lego bricks by hyper-pressing can bring a consistently high income, which is very easy to explain by the advantages that characterize this material - in its own way. technical properties it is not inferior to silicate or ceramic bricks.

Let's denote the most important advantages of Lego blocks over standard ones:

  • high strength,
  • ease,
  • ease of installation,
  • low price,
  • durability.

The significant advantages of Lego bricks include its excellent technical characteristics:

  • Strength - 110-300 kg / cm 2.
  • Density - 1550 kg / m 3.
  • Water absorption - less than 5%.
  • Frost resistance - up to 150 freeze / thaw cycles.

By competently approaching the search for customers and organizing an advertising campaign, you can very quickly establish regular deliveries of finished material to consumers, since high-quality building materials will always find their customers, and construction industry is developing at a tremendous pace.

In order for the manufacture of Lego bricks as a business to become a fast-paying and inexpensive enterprise, it is important to start small - from a small workshop. A large enterprise with large capacities will require impressive investments, and besides, there is no guarantee that there will be so many customers willing to buy back huge quantities of manufactured products.

A significant disadvantage of the business is that the production of hyper-pressed Lego bricks can depend on the season. Many construction companies in winter, they are simply idle. The same is true here - it is quite possible that at first the workshop will have to be suspended for the winter, since there will be no customers. However, if there are wholesale buyers, even such a problem can be avoided.

Lego brick production technology

Lego brick manufacturing technology

Raw materials for the production of Lego bricks are environmentally friendly. And this, perhaps, is another advantage of this material. In addition, you can get the necessary components without problems in any region.

The exact recipe of the block can be different - it all depends on the quality of the product you want to get at the output. Therefore, having never encountered the production sector before, it is better to invite an experienced technologist to develop the recipe.

Possible composition of Lego bricks:

  • Screenings of crushed limestone as a filler (80-90%).
  • Portland cement as a binder component (6-15%).
  • Water (4-5%)
  • Pigments for coloring products.

To reduce the cost of purchasing raw materials, it is better to choose suppliers that are located closer to production.

The production technology of Lego bricks is based on the principle of hyperpressing and will not present any difficulties.

In general, it can be represented as follows:

  • Acceptance of raw materials.
  • Dosing of components.
  • Mixing the required amount of components.
  • The mixture for Lego bricks is molded into blocks.
  • Steaming blocks.

And it is the simplicity of the technology that largely explains the popularity of this type of business. Many do not spend money on the purchase of equipment at all - they do everything manually. But in this case it is better not to wait for large profits, since it is purely physically impossible to produce volumes of finished products sufficient for large earnings alone. And the blocks themselves will not be able to compete in quality with machine-made products, since the composition of the mixture for Lego bricks will not be so verified and prepared.

How to equip a mini-workshop?

Manual machine for the production of Lego bricks with your own hands

In order for the workshop to function smoothly, it is necessary to equip it with high-quality functional machines. Buying equipment for Lego bricks in Russia is not difficult - there are a lot of offers from suppliers of technological lines on the market. Each machine differs in the availability of options, in productivity, in the degree of automation, in dimensions. And in the end, the price of the press also varies.

The "medium" line includes the following equipment for the production of Lego bricks with your own hands:

  • raw material bunker,
  • concrete mixer,
  • conveyor,
  • vibropress.

When choosing a machine for the production of Lego bricks with your own hands, it is important first of all to pay attention to the following characteristics: dimensions and power. In the presence of a small production area, it is completely impractical to purchase a hydraulic Lego brick machine, which takes up a lot of space. As for the capacity of the line, there is no need to equip the “young” workshop with a high-performance line, since without established distribution channels it will simply stand idle, and it will not pay off soon.

The price of the equipment will directly depend on its technical characteristics. According to minimal estimates, a low-power machine (with a capacity of up to 500 products per shift) can cost an entrepreneur no more than 400,000 rubles. Among such equipment, automatic models are popular - AKS-1, UGK-25, LY1-25. The price of the machine, as productivity increases, will also increase. The cost of some models of equipment with a capacity of up to 2,500 items per shift reaches 2,000,000 rubles. Among the more powerful devices are popular - LY1-10, AKS 7, M7MI.

Lego brick making machine M7MI

Many entrepreneurs save on equipping the workshop by purchasing equipment from China. Also, to save start-up capital, it is possible to purchase a supported line.

Today you can buy a press for the production of Lego bricks both in the online store and directly from the dealer. When choosing a good supplier, the issue of cost should not be paramount, since some sellers reduce the cost of the line by paying for its delivery and commissioning. In addition, when buying a suspiciously cheap machine, it is unlikely to be given a long warranty.

What assortment to offer consumers?

Whatever manual press for Lego bricks would be chosen, it will be equipped with special matrices. And it is from these matrices that the shape, size and type of finished products will be produced.

Inexpensive equipment in its kit either does not have matrices at all (you need to buy them separately), or it has only 1 type of matrices. But suppliers of more expensive machines offer customers several types of special forms at once in the kit.

Matrix for Lego bricks will allow the entrepreneur to offer consumers a full range of manufactured blocks. By replacing the forms on the machine, you can get the output the following types products:

  • standard brick. This is the most requested type of all possible. And the sale of machine tools today is mainly carried out precisely for such bricks. Even if there are no extra funds for the purchase of additional matrices, blocks of a standard form must be present in the assortment.
  • Fitting brick. The dimensions of the Lego bricks here are exactly the same, only they can be connected to each other by the side parts, and not just the top and bottom.
  • Rail brick. Such blocks are stacked like rails. Among professional builders such Lego bricks are quite in demand. And therefore, if you want to enter a large market with your products, you must definitely acquire such matrices.

The price of the matrix is ​​​​quite high - 25,000-50,000 rubles. But it is quite justified, given the technology of their manufacture and the raw materials used (high-quality hardened steel 54-65 HRC). And when ordering this “detail” from the supplier, it is important to know what types of matrices are in general:

  • Simple. Such matrices are intended for the manufacture of bricks by the piece. This is the simplest option available to many at its cost.
  • Combined. The dimensions of the matrix in this case are designed for the simultaneous release of 2-3 bricks
  • Original. Such matrices are made to order according to individual measurements. It makes sense to purchase such "templates" only when there is a specific order for a specific brick. And to keep such matrices in reserve is absolutely useless - a waste of money.

When deciding where to buy matrices for Lego bricks, it is worth considering that they must be chosen especially carefully. To serve as long as possible, they must meet all quality standards. Otherwise, even a couple of technological cycles of the matrix will not last.

How profitable can a business be?

Making Lego bricks with your own hands, even in a suburban area or garage, can bring profit to an entrepreneur. To calculate future income, it is important to take into account the initial investment and cost of products.

Considering how much a manual machine for Lego bricks costs, as well as how much it will cost us to rent a room and purchase raw materials, it will take at least 500,000 rubles to launch a mini-workshop. According to approximate calculations, the production of Lego building bricks, with a capacity of up to 500 products per 8-hour shift, will monthly bring its owner up to 80,000 rubles. net profit.

Investors and entrepreneurs invest in real production. They are looking for reliable profitable projects with a quick payback. The release of Lego bricks is just such a business idea. You will see this by reading our article.

We will share our experience, expert opinions and practical advice. What is a Lego brick, why does its popularity continue to grow, even during an economic downturn, how to start a business? We have already prepared answers to all these questions for you!

Lego brick production is a business idea that will not fail

The economic situation in the country has led to a change in the range of consumption. The population now buys cheap analogues instead of well-known branded models. Building materials are no exception. Expensive ceramic brick loses its positions, yielding to available competitors.

Particularly active in construction market Lego brick. A couple of years ago, no one knew about this modification, but its popularity is rapidly gaining momentum. And this is a good opportunity to open your profitable business.

Entrepreneurs are looking for just such niches: with high demand and quick payback.

The idea of ​​​​starting the production of such building materials is also good because the demand for:

  • finished products, which means that the business will be profitable;
  • production line equipment - if you are fascinated by the idea of ​​​​producing something else, you will return your investment by selling the purchased equipment;
  • operating business - by launching your own mini-factory, you not only make a profit from the sale of goods, the operating production itself is capital with high level demand.

What is good about such a brick

Buying a new apartment is becoming an unattainable luxury for many. Those small funds that can be set aside are spent by private traders on the improvement of the existing dacha or homestead economy. Gazebos, fences are erected, bathhouses and outdoor stoves for barbecue are being built.

All this requires an inexpensive, strong and aesthetic building material, and Lego is the best fit for this purpose. It has good strength, climate resistance and impeccable appearance.

Lego outperforms competitors on price.

The low cost of the product consists of several components:

  1. Cheap equipment. The technology does not require the installation of kilns, autoclaves, etc.
  2. Lightness of the final product. This modification of hollow bricks weighs less than classic models, so its transportation is less expensive.
  3. Low price for raw materials. Building material is produced from sand, dolomite, mining waste and recycled materials.
  4. Minimum costs for advertising. Customers recommend such building materials to neighbors and friends. After 1-1.5 years of Lego sales, word of mouth brings in more buyers than ads in the local newspaper.

Key Features of Lego:

  • durable - pressed under high pressure;
  • smooth - a flat surface easily competes with facing modifications;
  • easy to use - a person will lay out masonry even without building experience, the elements are connected butt-to-butt, forming flat wall;
  • lightweight, which significantly reduces labor costs in production, reduces fuel consumption.

In a word, such a good building material, and even cheap, has every chance to continue breaking sales records.

Production technology allows to produce products of any color

How to Start a Lego Brick Making Business - Where to Start

Every business starts with an idea and financial settlements.

After that, we open production.

Step 1. Registering a business

Before you start commerce, choose a form new organization. LLCs and individual entrepreneurs produce products in the same way, however, each type of business has its own characteristics.

Let's highlight the main ones:

  1. IP maintains simplified accounting, pays less state duties. Such an organization is a company of one specific person. It cannot accept other founders. Personal savings or property of the citizen who organized the IP are accepted to correct the financial errors of the organization.
  2. Ltd. maintains full reporting. Terms of registration of the company 2.5 months. The organization is owned by 1-50 people. The company is responsible for financial blunders only with its property (authorized capital).

Please note: IP cannot be sold. Under this form, organizations sell only material values ​​(equipment, raw materials, finished products). A business with a full package of documents for a company can only sell an LLC.

Step 2. We select a room

A big plus of the Lego release is the minimum space requirements for the production line. Small machines are placed on construction site, in the garage, on household territory etc.

When the line is launched with a capacity of more than 600,000 pieces / year, a workshop is equipped.

Basic requirements for production premises:

  • an area of ​​more than 100 m² (including premises for the storage of raw materials and finished products);
  • ceiling height is calculated as the height of the equipment + the increase in loading (for top feed of raw materials);
  • operating communications (light, water, heating);
  • good ventilation.

Locate your production in an industrial area, not far from the private sector. This is the most economical way for the production of building materials.

Step 3. We buy raw materials and equipment

Having determined the budget of the enterprise, they proceed to the purchase of machines and additional equipment.

The main parameters for choosing a machine:

  • productivity (manufactured quantity per cycle/day/month/year);
  • time of one cycle;
  • pressure;
  • number of matrices;
  • mold thickness;
  • operating mode (manual, automatic).

Without good equipment product quality will be low. Study the offers on the market in detail and compare them with your requirements.

When choosing between a machine that presses bricks faster and compresses the mold more, stop at the latter. It is better to produce fewer products that customers will buy than to make mountains of defects.

Environmentally friendly raw materials are available in all regions.

To select it, evaluate:

  • customer preferences;
  • the price of the main material;
  • the cost of the binder, plasticizers and dyes;
  • availability;
  • quality.

The production line is designed for repeated changes in raw materials and recipes. At the preliminary stage, several options are selected source material(filler): sand, clay, dolomite, marble chips, slag, etc.

Do I need permission to open such a business?

Production is not included in the list of licensed activities. This means that you do not need to issue additional documents to open it.

Seriously approaching the matter, a businessman has the right to receive a certificate voluntarily. For this, there are specialized centers. They examine the provided products for compliance with GOST or the level of specific indicators: resistance to frost, moisture, etc.

The certificate is not included mandatory list documents for work, but greatly facilitates work with legal entities and distrustful private traders. Yes, and sleep, knowing that the house of your brick will stand for many years, you will be calmer.

The shop is equipped according to regulatory requirements SES and fire safety rules.

How to choose a machine for the production of Lego bricks - useful tips and tricks

The quality of manufactured products affects the profit of the company.

To reduce the number of defects, product returns and losses during its exchange, adhere to simple rules:

  1. Choose machines produced in close to us climatic conditions . Equipment manufactured in warm regions (Turkey, China, Spain) is not designed for the humidity and frosts of our country. It develops less pressure. The masonry obtained on such a machine will not be of high quality. This will be seen by consumers and the demand for such products will be low.
  2. Do not use cementless clay mixtures in regions where the air temperature drops below -20 ° C, or subject it to additional processing. Without subsequent firing, such masonry will crack in cold weather.
  3. Install a machine with a pressure force of 50 tons. The higher this indicator, the better the product. Pay Special attention on the mass, which presses on the raw mixture in the form. Strength, moisture resistance, frost resistance depend on it. This is especially important if the product will no longer be processed in any way (steam, autoclave, etc.).
  4. Don't buy homemade machines. Their drawings are widely represented on the Internet. Amateur engineers are mastering the independent production of such equipment. Their machines are cheaper than industrial designs, but do not guarantee either long-term operation or high quality products. Remember, the miser pays twice, and for crumbling masonry you will have to return the money.
  5. Do not use the brick immediately after manufacturing.

The strength of the manufactured products depends on the preparation of the product after exiting the press:

  1. No further processing. Such a product reaches 40-50% of the strength of the formulation used.
  2. aging. In a well-ventilated place, finished products are stored without transportation. This achieves a strength of 70-80%.
  3. Steaming at +70ºС for about 7-9 hours ensures maximum strength.

For practical tips on making Lego, see here:

How much can you earn

The most important question for an entrepreneur is how much money will the business bring? The production of building materials is a promising business. When using a cheap filler, the cost finished product will be about 4-5 rubles / piece.

The selling price of goods in wholesale sales fluctuates around 14-15 rubles per piece. Retail prices are even higher and depend on the method of implementation.

If you sell goods only in bulk, then you can earn 10 rubles per unit of production. The more products sold, the more money the entrepreneur will receive. Selling 10,000 pcs. Lego he will earn 100,000 rubles. If sales are at the level of 50,000 units, its revenue will be 500,000 rubles.

When using waste (crumbs, dust, etc.), the cost of finished products will still decrease, and profit will increase.

Is it worth investing in such a business - expert opinion

To answer this question, we turned to a professional investor, Alexander. He successfully invests his money in small businesses.

After studying the business plan, our expert became interested in the project. Alexander came to the conclusion that Lego production is a sound investment.

He highlighted several arguments in favor of such production:

  1. Wide market. Products are sold to owners of private houses, builders, repairmen, owners of hardware stores, summer cottages, etc. When the situation in one of the niches changes, the products are sold in another. At the same time, you do not have to spend additional funds on changing the recipe, packaging, etc.
  2. Diverse and cheap raw materials exclude interruptions in their supply and dumping.
  3. Product long-term storage does not deteriorate when observed minimum rules warehousing.
  4. There are no special requirements for the opening and operation of the workshop.
  5. A small investment, 90% of which is for the purchase of equipment.
  6. A simple, almost primitive production technology that does not require special skills.
  7. Good prospects for expanding production.
  8. Fast payback of the project. A small number of businesses can boast a return on investment in just 4 months.
  9. Good profitability.

Releasing Lego bricks is an attractive business idea