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Characteristics of work. Adjustment and regulation of the operation of forging and stamping hammers with a mass of falling parts up to 1.5 tons, mechanical and hydraulic forging presses with a force of up to 8 MN (800 tf), friction and crank presses with a force of up to 3 MN (300 tf). Adjustment, installation and regulation of the operation of dies on horizontal forging machines with a force of up to 2MN (200 tf). Pre-adjustment of automatic and semi-automatic lines for hot stamping of varying complexity parts and products. Adjustment of grippers of industrial manipulators (robots) with program control. Adjustment of forging and stamping machines. Heating of dies, strikers, dies to the required temperature. Participation in the work of preparatory shifts for adjustment and re-adjustment of dies, as well as in current repairs hammers, presses and dies. Performing stroping operations during adjustment work.
Must know: arrangement of hammers, presses, dies, horizontal forging machines and similar industrial manipulators; rules for testing manipulators for operability and positioning accuracy; the main properties of the metals being processed and the required heating temperature; the design of the dies used, methods of their installation; tolerances and allowances for forging and stamping of manufactured parts; design, purpose and conditions of use of control and measuring instruments and devices; interaction of mechanisms of automatic and semi-automatic lines; rules and methods for loading cargo onto slings.
Characteristics of work. Adjustment, installation and regulation of multi-strand forging dies for forgings of medium complexity. Adjustment and regulation of the operation of forging and stamping hammers with a mass of falling parts over 1.5 to 8 tons, mechanical and hydraulic forging presses with a force of over 8 to 500 MN (over 800 to 5000 tf), horizontal bending presses (bulldozers) with a force of up to 3 MN (300 tf ). Adjustment, installation and regulation of the operation of dies on horizontal forging machines with a force of over 2 to 12 MN (over 200 to 1200 tf). Adjustment of cross-rolling mills for drills. Assembly, disassembly, installation and debugging of complex hot and cold stamping dies and molds. Setting up standard gear rolling mills for hot rolling of heated workpieces. Setting up rolling machines for running in cylinders. Setting up automatic and semi-automatic lines for hot stamping of simple, medium complexity and complex parts and products. Adjustment and installation of tools on hot rolling machines. Adjustment of individual units of industrial manipulators (robots) with program control. Testing production setup. Determining the suitability and quality of the dies. Instructing blacksmiths and stampers. Participation in the ongoing repair of hammers, presses, dies, horizontal forging machines.
Must know: kinematic diagrams of hammers, presses, horizontal forging and rolling machines; device of various industrial manipulators; rules and basic conditions for performing forging and stamping operations; properties of metals; designs of complex dies, methods of their installation and adjustment; schematic electrical diagrams of service equipment, operating principles of automatic control devices and network connection diagrams.
Characteristics of work. Adjustment, installation and regulation of multi-strand forging dies for complex forgings. Adjustment and regulation of the operation of forging and stamping hammers with a mass of falling parts over 8 tons, mechanical and hydraulic forging presses with a force of over 50 MN (5000 tf), horizontal bending presses (bulldozers) with a force of over 3 MN (300 tf). Adjustment, installation and regulation of the operation of dies and horizontal forging machines with a force of over 12 MN (1200 tf). Adjustment of cross-rolling mills for balls with electrical heating, rolling machines for rolling out rings for ball bearings. Adjustment of gear rolling mills various types for rolling teeth onto heated workpieces. Setting up automatic and semi-automatic lines for hot stamping of complex parts and products. Adjustment and regulation of manipulators (robots) by software control. Adjustment and installation of tools on bolt forging and nut punching presses. Assembling, disassembling, installing and debugging complex dies. Checking the correctness of the adjustments made.
Must know: design and kinematic diagrams of complex hammers, presses, design of complex dies; rules and basic conditions for performing operations on forging complex forgings, stamping complex parts; design, kinematic diagrams of automatic and semi-automatic lines; methods of adjustment, repair and installation of equipment.
Secondary vocational education required.
Profession 150707.02 Serviceman forging and pressing equipment is quite in demand in many enterprises. The service technician must be responsible for setting up a variety of equipment, monitoring the condition of the entrusted machines and monitoring different types works that are part of his duties. This profession involves not only working with equipment, but also knowledge of its design and the ability to troubleshoot problems. Moreover, the service technician must understand other areas related to setting up machines that are suitable for the specialty.
Having received only a secondary vocational education, a press-forging operator may not even think about where and who to work, since he will find application in the aviation industry, mechanical engineering, repair and maintenance. The main task of a specialist is to promptly identify the causes of problems, eliminate them and then configure the equipment for uninterrupted operation.
When receiving secondary education, the question inevitably arises about further education and choice future profession. If after the ninth grade you decided to choose a specialty as a press-forging equipment adjuster, then you should think about where to study right away. Relevant training can be completed at colleges in Bryansk, Verkhnyaya Salda, Omsk, Parkovy and Chebarkul.
When choosing a specialty and educational institution, you should remember about future employment and the demand for the profession in the future. In college, the future press-forging equipment operator will receive the necessary knowledge for work, so they should take their studies seriously.
When training as an operator of forging and pressing equipment in the specified educational institutions You can get the necessary knowledge for work:
The specialty of the vocational training program “Forging and pressing equipment adjuster” requires diligence and conscientious performance of work.
The setter is responsible for moderately complex forgings that are produced using multi-strand dies, so he is required to set up, install and maintain them.
Also, for productive work, knowledge of the basics of repair and adjustment of such devices is required:
Moreover, the spreader is required to instruct other workers regarding forging and stamping.
However, the employee also has a certain list of rights. The handler has the right to receive all tools and necessary protective equipment when performing the task, as well as instructions. He can make suggestions for improving work, familiarize himself with the collective routine and has the right to demand instruction on safety rules before starting work.
No less responsible is such a specialty as a blacksmith operator on automatic and semi-automatic lines. He is responsible for the hot stamping and forging of metal parts and blanks, the repair of related equipment and the production process. If malfunctions occur during the operation of the lines, then the task of the operator-smith is to promptly identify the causes and then eliminate them.
In order to work in this specialty, you need to know:
The work of a blacksmith operator requires being vigilant when performing his duties, performing them efficiently, monitoring the condition of the machines, and also monitoring processes such as forging and stamping of parts, making blanks for them, etc.
I CONFIRM:
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[Job title]
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[Name of company]
________________/[FULL NAME.]/
"____" ____________ 20__
JOB DESCRIPTION
Forging and pressing equipment operator, 6th category
1. General Provisions
1.1. Real job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of the 6th category forging equipment adjuster [Name of the organization in genitive case] (hereinafter referred to as the Company).
1.2. A 6th category forging and pressing equipment adjuster is appointed to the position and dismissed from the position in the manner established by the current labor legislation by order of the head of the Company.
1.3. Forging and pressing equipment adjuster of the 6th category belongs to the category of workers and reports directly to [name of the position of the immediate supervisor in dative case] Companies.
1.4. Forging and pressing equipment adjuster of the 6th category is responsible for:
1.5. A person with secondary vocational education in this specialty and at least 1 year of work experience is appointed to the position of forge and press equipment adjuster of the 6th category.
1.6. In practical activities, an adjuster of forging and pressing equipment of the 6th category must be guided by:
1.7. A 6th grade forging equipment operator must know:
1.8. During the period of temporary absence of a forging equipment operator of the 6th category, his duties are assigned to [deputy position title].
2. Job responsibilities
A 6th category forging and pressing equipment operator performs the following labor functions:
2.1. Adjustment, installation and regulation of the operation of multi-strand forging dies for complex forgings.
2.2. Adjustment and regulation of the operation of forging and stamping hammers with a mass of falling parts of over 8 tons, mechanical and hydraulic forging presses with a force of over 50 MN (5000 tf), horizontal bending presses (bulldozers) with a force of over 3 MN (300 tf).
2.3. Adjustment, installation and regulation of the operation of dies and horizontal forging machines with a force of over 12 MN (1200 tf).
2.4. Adjustment of cross-rolling mills for electrically heated balls, rolling machines for rolling out rings for ball bearings.
2.5. Adjustment of gear rolling mills of various types for rolling teeth onto heated workpieces.
2.6. Setting up automatic and semi-automatic lines for hot stamping of complex parts and products.
2.7. Adjustment and regulation of manipulators (robots) with program control.
2.8. Adjustment and installation of tools on bolt forging and nut punching presses. Assembly, disassembly, installation and debugging of complex dies.
2.9. Checking the correctness of the adjustments made.
In case of official necessity, a 6th category forging equipment operator may be involved in performing duties overtime, in the manner prescribed by law.
3. Rights
A 6th category forging equipment operator has the right to:
3.1. Get acquainted with the draft decisions of the enterprise management concerning its activities.
3.2. Submit proposals for improvement of work related to the responsibilities provided for by this job description for management's consideration.
3.3. Inform your immediate supervisor about any issues identified during the execution of your duties. job responsibilities shortcomings in the production activities of the enterprise (its structural divisions) and make proposals for their elimination.
3.4. Request personally or on behalf of the immediate supervisor from heads of departments of the enterprise and specialists information and documents necessary to perform their job duties.
3.5. Involve specialists from all (individual) structural divisions of the Company in solving the tasks assigned to him (if this is provided for by the regulations on structural divisions, if not, with the permission of the head of the Company).
3.6. Require the management of the enterprise to provide assistance in the performance of their official duties and rights.
4. Responsibility and performance evaluation
4.1. A 6th category forging equipment operator bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation, criminal) responsibility for:
4.1.1. Failure to carry out or improperly carry out official instructions from the immediate supervisor.
4.1.2. Failure to perform or improper performance of one's job functions and assigned tasks.
4.1.3. Illegal use of granted official powers, as well as their use for personal purposes.
4.1.4. Inaccurate information about the status of the work assigned to him.
4.1.5. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.
4.1.6. Failure to ensure compliance with labor discipline.
4.2. The assessment of the work of a 6th category forging equipment adjuster is carried out:
4.2.1. By the immediate supervisor - regularly, in the course of the employee’s daily performance of his labor functions.
4.2.2. The certification commission of the enterprise - periodically, but at least once every two years, based on documented results of work for the evaluation period.
4.3. The main criterion for assessing the work of a 6th category forging equipment operator is the quality, completeness and timeliness of his performance of the tasks provided for in these instructions.
5. Working conditions
5.1. The work schedule of a 6th category forging equipment operator is determined in accordance with the internal labor regulations established by the Company.
5.2. Due to production necessity a 6th category forging and pressing equipment adjuster is required to go on business trips (including local ones).
I have read the instructions on __________/___________/“____” _______ 20__.
