This is another video from the “do it yourself” series. And today we will install electric roller shutters for the garage. To replace the old heavy iron gates, these nice rolling gates will come.
To begin with, I will attach two profile pipes inside the metal garage. The guide roller shutter and box will be attached to these pipes. In this example, the box will be mounted inside the garage. The profile pipe must be installed perfectly level. And here is the second one profile pipe, which is installed on the other side.
Let's look at the composition of rolling gates. This is a box with a lid, a roller shutter and two guides. In addition, the kit will include such a block for remotely opening the gate, springs for attaching the leaf to the shaft and decorative plastic caps that will cover the holes in the places where the roller shutter guides are attached.
Remove the box cover and inspect the structure. Inside we see a shaft with rings on which the roller shutter fabric will be wound. Inside the shaft there is an electric motor, from which this wire extends.
The drive of these roller shutters is additionally equipped with a device for emergency opening/closing of roller shutters in the absence of electricity. Let's unpack and inspect the guides. The peculiarity of these guides is that their ends have already curved edges for better sliding of the blade. Now we insert the guide into the corresponding protrusions on the box. In other designs, an additional plastic guide may be present here.
Let's do the same on the other side. The bend on the guides should point towards the shaft. We lift the box with the guides and simply attach it to the gate frame. At this stage, it is important to make sure that the guides are installed strictly vertically and the box is strictly horizontal. To do this, we will use a regular level. Next, we will make markings for fastening the guides.
On the left guide I mark with a pencil the places for drilling closer to the left side. Lower and top hole I will do it at a distance of about 15 centimeters from the edge. For one guide I will have 4 mounting holes. I will attach the guides to self-tapping screws with a press washer. Before drilling holes, check the level again. First I use a drill with a diameter the size of a self-tapping screw. I'll drill both walls of the guide. Now using a drill with a diameter of 1.8 millimeters, I drill out only the front wall of the guide. A self-tapping screw will be inserted through it, and then the hole will be closed with a decorative cap. I tighten the self-tapping screw with a press washer.
Drilling must be repeated for all marked locations. Sometimes it is convenient to prepare the holes for the guides before installing the box. In addition, it is necessary to secure the box body itself with a self-tapping screw on the left and right sides.
Now you can delete protective film from the guides and insert and insert decorative caps into the holes.
We will drill a hole at the end of the box to bring the electric motor cable out. Distribute the rings evenly along the length of the shaft.
At the next stage, you need to carefully insert the roller shutter through the shaft into the guides. The blade starts starting from the bottom strip. This is a rather labor-intensive operation and it is advisable to have an assistant. Next, traction springs are put on the upper edge of the canvas. They have special fastenings, so they are worn in only one position.
The springs also need to be distributed evenly across the canvas. Now we fix the edges of the spring into the perforation holes on the shaft. This is how it is done. Carefully secure each spring.
Now we can check the operation of the electric roller shutter drive. There are 4 wires coming from the electric drive. The yellow-green wire is grounding. And the combination of blue, brown and blue-black wires will make the motor rotate in one direction or another.
Thus, when connected to these contacts, the roller shutter will be lowered or raised. Our roller shutters contain a block remote control. Let's consider its composition. Inside there is a box with a board, fastening and insulating elements. The antenna of the unit is made in the form of a flexible wire. For reliable reception, it must be taken outside the box and leveled. The electrical board has terminal blocks through which the connection will be made. Inside the box with the remote control unit there are detailed connection instructions. All connection options are available in it.
At least one remote control is required for the remote control unit to operate. Here's what it might look like.
To bind a new remote control to this control unit, you need to enter it into the memory of this device. There is a button with the “P” icon for this. A long press on this button switches the device to the recording mode for a new remote control.
After pressing, the signal LED will light up. At this moment you need to press the button on the remote control. This remote control is entered into memory and now you can control the operation of the roller shutter from it.
At the last stage, it is necessary to adjust the final position of the web. To do this, adjust the upper and lower position limit switches. Use a regular hexagon to turn the adjusting screws. An arrow with a plus increases the duration of rotation, and an arrow with a minus reduces the duration of rotation in one direction or another. The adjustment is made with the electric motor turned on. The lower position is adjusted until it touches the floor, and in the upper position it is recommended to make one and a half strips of fabric.
These are all the basic operations for installing roller shutters and there is nothing complicated about it.
All rights to the video belong to: DoHow
It is advisable to install it on a garage yourself if there is sorely not enough space to open the gate leaves. This problem is often faced by garage owners in co-ops where the garages are located close to each other.
This garage door design is easy to use and requires virtually no hardware for installation. But, roller shutter gates also have serious disadvantages - they are easy to break into.
The principle of operation is simple - a roller mechanism and a system of cables raises and lowers the metal curtain of the gate. These are metal blinds for the garage, which can be equipped with many convenient additional elements.
When installing automation, the kit must include a gate unlocking lever. When there is no electricity, you can open the roller shutters by simply pressing the handle.
For the comfort of using garage doors with roller shutters, you can purchase additional convenient accessories:
The cost of a garage roller shutter depends not only on the selected components, but also on other important parameters.
The simplest budget set of roller shutters for a standard garage will cost 7–9 thousand rubles without installation. The cost is influenced by the following factors:
Advice. If you install Garage Doors roller shutters with your own hands, then it is more profitable to purchase a basic inexpensive package and purchase additional parts separately. For example, an automation unit for disassembly will cost half as much.
If you decide to install roller shutter garage doors with your own hands, then you need to know which design according to the installation method you need to buy:
Advice. When purchasing roller shutters, immediately calculate the height, since you need space to mount the box into which the gate leaf is rolled up.
The design principle is quite simple. What are the advantages and disadvantages of such garage doors?
This design is profitable and convenient to install in garages that are located in a protected area.
There are many options for decorating such garage doors; you can choose a spectacular and beautiful finish wood effect, fabric, with beautiful drawings and inscriptions.
If you decide to install roller shutter gates in your garage with your own hands and save up to 50 percent of the cost, then we offer detailed instructions on installation.
When purchasing roller shutters, you need to take into account that such garage doors are suitable for standard garages. Standard – aluminum structures are installed on a gate area of up to 14 squares, steel gates - no more than 49 squares.
For installation, you need a standard set of tools - a screwdriver, drill, level, hammer drill, hammer and pliers. Sealing of joints is carried out with acrylic or silicone sealants, around the perimeter of the box, when installed in the opening we seal it polyurethane foam.
When purchasing garage doors of this design, it is important to correctly calculate required dimensions. Along the gate opening, the width and height of finished roller shutters should not be less than five millimeters. Be sure to check the dimensions diagonally as well; this requirement is important for old garages, where the gate opening may have been knocked down during laying.
Important. When drilling holes for fasteners, you need to retreat 10 centimeters from the edges of the guide.
Important. If we install automation, then we immediately need to make another hole to connect the electric drive.
Important. Check the horizontal and vertical several times to ensure that the frame is not skewed.
Frame fastening elements are usually sold as a set, but it must be borne in mind that for brick and concrete walls dowels and anchors 3 cm long are needed, for hollow wall blocks - 6 cm, and in metal garages Roller shutters are attached to metal screws.
We tighten the fastening of the frame alternately, checking the level horizontally and vertically. After installing the frame, you can mount the automation and fasten lifting mechanism and the gate leaf.
To correctly install roller shutters in the garage with your own hands, watch the video, so the process is more clear.
Garage doors (rolling doors) are similar to regular roller shutters. The blade is made of AG77 profile, the thickness of which is 14 mm and the width is 77 mm. These parameters allow you to close the opening large garage without reducing strength.
Roller garage doors have low thermal insulation properties. But the design has the following advantages:
Experts advise installing roller gates on a garage, having previously prepared metal base. It should be located inside the opening, outside or indoors. High-strength slats provide resistance to burglary.
Rolling garage doors can be equipped with automation, which is controlled by a remote control or keys on a stationary remote control. If necessary, an emergency door opening can be installed. This will allow the structure to be raised manually if there is no electricity. If the garage is small, you can control the canvas using a cardan.
Garage doors - roller shutters are installed if a gate is not installed. There are other reasons for choosing this type of canvas:
Before installing metal roller shutters in your garage, you need to study the operating principle of the future structure. During the process of opening the gate, the slats are wound onto a shaft installed in the box. During the reverse process, the shaft unwinds the slats, closing the garage opening. The door leaf consists of vertical guides, a door leaf and a shaft. To install roller garage doors, you will need special components.
To install the structure in question, you will need a tape measure, wire cutters, a hammer, a screwdriver, a drill, a hammer drill, a knife, and a level. If the garage opening is made of brick, gas block, you will need to buy metal corner. If the preparation is done efficiently, then the installation will be with minimal costs. The opening must be level.
To install a garage door yourself, it is recommended to purchase durable guides. At the same time, a set of components is checked:
Open roller garage doors, unlike traditional ones, do not protrude onto the roadway, interfering with maneuvers. The canvas does not require space near the wall or under the ceiling of the room. This design is made according to individual order and easy to install by yourself.
Rolling garage doors are made of durable material and are easy to use
The main part of the gate is a leaf consisting of narrow profiles secured together with a longitudinal hook-lock. At the bottom of the canvas there is an end piece that ensures a tight fit to the floor. There is a reinforced part at the top that ensures fixation to the shaft. The lamellas are made of aluminum by roller rolling or they are extruded from the melt.
Using the latest technology, hollow lamellas with internal stiffeners are produced. If the garage is not heated, you can install roller shutters with viewing or ventilated blinds. The first design has small windows that provide daylight premises. The second design provides narrow gaps preventing moisture penetration.
The strongest fabric is considered to be a structure assembled from lamellas 0.5 mm thick. But if you take into account corrosion resistance, then it is recommended to give preference to aluminum lamellas. Any roll sheet makes a lot of noise during the opening and closing process. The maximum maximum width of a structure made of aluminum panels— 4 m.
The shaft, casing, tires and transmission must be from the same manufacturer. Otherwise, the roller garage door cannot be assembled. The shaft looks like an octagonal prism. It rotates on 2 bearings and can be installed movably or permanently.
Any design has emergency shaft braking. This system eliminates the possibility of abrupt closing of the gate if the gearbox breaks down. The shaft can be left open or covered with a casing. The door leaf has a locking system that helps the gate cope with wind loads.
Seals are inserted into the tire grooves to protect the assembly from dirt and dust. At the same time, silent movement of the gate is ensured. The choice of guide assortment depends on the installation method. The manual mechanism does not provide the modern level of comfort. This drive is used if there is no electricity in the garage.
Roller garage door mechanisms
More often, roller shutters are equipped with a cord or spring-inertia mechanism. Such systems provide that the weight of the structure will not exceed 80 kg. The first system is a gearbox with a handle, which is fixed to the wall at a height of 1 m. It is then connected to a pulley using a cable.
The second system consists of several extension springs that are mounted on guides. They compensate for the weight of the canvas. If the value of this indicator exceeds 80 kg, then a mechanism is mounted with a powerful spring installed in the shaft. For an emergency, a crank mechanism is installed.
Rolling gates are equipped with an inexpensive and practical electric drive in a housing that fits into the shaft. The system operates from the network. Engine power does not exceed 500 W. If the canvas has big sizes, the axial drive is mounted. It is fixed to the wall near the box. It is connected to the shaft using a coupling or chain drive.
Electric motors are characterized by different noise levels, rotation speeds, and types of switches. If such engines overheat, they turn off for 10 minutes. If it’s frosty outside, then cheap units will function intermittently. In such cases, the canvas will not rise.
Modern drives are equipped with thermal fuses. They prevent short circuits and distortion of the entire structure. If there is an end profile and some kind of obstacle, and the shaft continues to work, then the web unwinds and the structural parts are damaged. Experts advise installing a system with a “smart” unit. It regulates the maximum torque.
The system can be equipped with a hollow rubber tube and sensor. Such a device will stop the drive even if it touches an obstacle lightly. To pre-detect an obstacle, photocells are used. They are mounted in the opening or in front of it.
To give a command to the block, the remote control is used. He can be modern device, equipped with small sensors operating at a distance of 50 m. One unit can have an unlimited number of remote controls. The backup control is installed from the inside on the fence or wall of the garage. A switch with code buttons or a key is mounted outside. You can use the remote control to control roller garage doors and all roller doors installed on your summer cottage.
Experts advise installing roll sheets in 3 ways:
All methods differ in results and labor intensity. The first method is the simplest. In this case, the shaft is attached above the opening to the wall, and guides are mounted on the sides. Outdoor installation used if the room is equipped with roller shutters that maintain the integrity of the facade pattern.
Installation of rolling gates is possible in several ways
Internal mounting is considered a more universal method. It does not require the use of additional elements. At the same time, the details of the canvas are protected from precipitation. With the lintel method, the shaft is attached at the top of the opening. The box does not protrude beyond the walls.
If necessary, it is hidden under sheathing material. This installation method is used if the height of the canvas exceeds 2,400 mm. Installing a structure into a wall is a labor-intensive method that is rarely used, since the box has large cross-sectional parameters.
To apply this method, you need to think about this even at the stage of building a garage. A niche for the box is built above the opening, then it is sealed with brick and covered with clapboard. During the lowering process, the blade comes out easily.
To install a roller shutter, you need to install pillars on one foundation. They are not deepened much, but only well reinforced. The racks are connected on top with a lintel or steel beam. A roof is installed over the canvas to protect it from precipitation. To automate the design, an axial or intrashaft drive is installed.
Installation of the canvas begins with the assembly of the U-shaped frame. The work is done on the floor. Top part The frame is equipped with a box with a shaft, and the side parts are equipped with tires. The finished portal is attached to the walls of the garage. Then the web is wound onto the shaft.
When conducting installation work the resistance of the structure to wind loads is taken into account. This parameter is considered important, so it is taken into account when assembling the roller shutter. If the system is equipped with a drive, then a gate lock is not required. The drive allows you to lift the blade 7 cm from the ground.
To increase resistance to burglary, you can install a lock or profile with bolts and a cylinder. If gates are installed with or without springs electric drive, then the lock must be installed.
How will the drive work if there is no electricity? In this case, the drive blocks the shaft and the gate does not open. The power unit or transmission may fail. To open the leaf equipped with springs, an emergency release is used. It is controlled from the inside using a rod and from the outside using keys.
Such a system is presented in the form of a neutral gear that disconnects the motor from the shaft and lifts the blade by hand. Gates without springs are equipped with an electric drive with the ability to rotate the gate. In this case, it is provided indoor installation boxes The gate can only be opened manually from the garage side. For such structures, you will need to build doors or a gate connecting the garage to the house. Another way is to install a loop under the knob.
Taking into account the location of the box, the slats face the street with a convex or concave surface. For coloring aluminum profiles are used polymer compositions, resistant to moisture, mechanical damage, and ultraviolet radiation. The surface of the lamellas can be embossed or smooth.
If light profiles are used, then the canvas will weigh 4.7 kg. If the structure is equipped with extruded profiles, the gate weight reaches 7 kg or more. Rarely does a roller gate weigh more than 80 kg. But a falling structure can injure a person or damage a vehicle. Therefore, the system in question must be equipped with a braking mechanism.
Profiles for construction are rollformed and extruded. Roller shutter models open and close slowly. However, such cycles cannot be repeated several times in a row. Roller gates are used only for exit and entry of vehicles.
It is recommended to supplement a remote control system equipped with a drive that detects an obstacle with a cord release. It will allow you to quickly open the structure manually if the lights are turned off or the drive is broken. The decision to automate is made at the gate design stage.
Experts advise giving preference to a motor that has a reserve torque. An exception is a drive with an obstacle detection function, which must correspond to the weight of the structure. Practice shows that in 8 out of 10 cases the control unit breaks down, and only in 2 cases does the power unit or gearbox break down, so experts recommend installing external unit control with sensitive edge of roller shutter gates.
Garage roller doors can sometimes completely solve the issue of parking a car. While they won't fit in many garages, they just have pretty poor security. But at the same time, roller garage doors are quite comfortable to use and can be successfully installed in the garages of private houses.
Today we will look at roller garage doors, you will find out how they are suitable for you and what you need to pay attention to when choosing. The issue of installation will also be considered. And in the video you can watch some moments of the installation.
Rolling garage doors, compared to other designs, occupy a worthy place in the sales market; many consumers want to purchase them, because they are durable, practical and original.
So:
Attention: We should not forget that in the upper part there is a box for roller shutters and this will significantly reduce the height of the entrance.
Rolling garage doors are not suitable for every building, let's see where they would be optimal for installation.
So:
Attention: When choosing, immediately think about the placement of the top box where the roller shutters will be stored. The higher the garage, the larger the volume of the box will be. Before purchasing, you should study the instructions for the selected model, and this item must be there.
If we talk about the operating principle of this type of gate, it is similar to the principle of a roller shutter mechanism. In addition, their designs are similar; such gates are equipped with a shaft, door leaf and vertical guides; these elements ensure the safety and reliability of the gate.
Attention: When choosing this type of gate Special attention it is necessary to pay attention to the power of the lifting mechanism. Its value should be at least 15% higher than required, otherwise they will not last long.
Rolling garage doors are not so difficult to install, but there is also a sequence and features that must be observed. Let's take a closer look at the entire installation process and try not to miss anything.
Before installing such a structure, you must prepare the appropriate tools and materials, because otherwise nothing will work. In fact, the tools that are needed for this work are household ones, which means you can buy them at any store or ask your neighbors.
Attention: Don't forget about quality training framing the opening, because this is the only way to ensure correct and high-quality installation gate of this type with at the lowest cost, be sure to take this into account.
So:
Attention: You must check whether you have all the components of this type of gate. This is a box with an electric drive, a sheet of lamellas, guides, a box with small components.
As soon as the kit has been checked, you need to begin installation; first of all, you need to mark the holes on the guides, because this the most important condition, do not forget that the centers of the holes must be located in the center of the grooves of the guide.
Attention: Do not use dowels from kits - they will not provide the required rigidity. You should take plastic separately and screws for it with a diameter a couple of mm larger than the cross-section of the plastic hole.
At the very end, you need to remove the protective film from the canvas; if there are contaminated areas, they must be effectively cleaned, you must understand this.
Now you know that there is nothing complicated in this type of installation work, which means that if you have a desire, then the result can satisfy you, try to perform every action efficiently. Garage door roller shutters should be maintained properly; lubricating the guides will extend their service life.
IN Lately For the arrangement of garages, roller gates or, as they are also called, roller shutters, are increasingly being used. In some cases, they are also installed at the entrance to the site. The vertical method of opening this type of structure saves as much internal and external space as possible compared to other types of doors.
The quality of operation of the gate depends on the correctly selected elements for it, so the components must be from the same manufacturer. An exception may be drive and automation.
Installation of roller gates:
Canvas made of roller shutter profiles– lamellas connected to each other by longitudinal hooks.
Guides– 2 vertical tires, the width of which depends on the thickness of the canvas elements, and the length on the height of the opening and installation method.
During gate operation U-shaped profiles slats fall in and are held there by special fasteners. To protect the mechanism from debris and dirt, special brushes or seals from polymer materials tubular shape.
Receiving shaft– the leaf of the sash is wound around it when opening. It is an octagonal prism driven by two ball bearings installed at the edges. Made from high-strength, sometimes galvanized, steel.
The shaft can be in one position or change it, moving closer to the opening while opening or closing the gate. The second option ensures smoother sliding of the lamellas, which immediately fall into the groove and do not experience additional loads.
Box– necessary to protect the roll from external factors, can be square or semicircular in shape.
Drive unit– distinguish between mechanical (for manual opening) and automatic. They are selected with a power reserve in case of external natural influences. The exception is drives with an obstacle recognition system; they can take care of themselves, but require strict compliance with the weight of the web. Heavy roller shutters require a more powerful drive.
Drives are also divided into:
Locks– depending on the drive, a deadbolt (key operated) or automatic type of locking device is installed.
Roller gates have size restrictions:
The design has a fairly simple mechanism of action. When opened, the canvas, consisting of lamellas, is rolled into a roll, which is hidden in a special box. It can be located both inside and outside the box.
Control automatic system available in several options:
Manual drive - opening with a key, often used as a backup in case the electricity is cut off. Although, with a budget option for small-sized structures, it can be the main one. For such cases, there is a limit on the weight of the canvas - no more than 30 kg.
Distinctive feature designs - vertical opening method. This provides a lot of advantages compared to other types of devices: there is enough room for maneuver in front of the box - about 2 m, the box does not reduce the height of the entire room.
Roller shutter sheets are good noise reflectors and protectors from bad weather; when installed with internal insulation in the slats, they can reduce heat loss by 20%. Have a nice appearance, unlimited color design And design ideas. Garage shutters can imitate rare types of wood or stone, supporting façade features private home or landscape.
The design is easy to operate and does not require special care - just wipe with a damp cloth. Saves money on Maintenance: No need to paint or frequently lubricate. If one lamella fails, it is easy to replace. Garage doors budget option They have a service life of about 10 years, and the price is a little more than 7 thousand rubles.
Despite all the advantages, the gates have one significant drawback - increased protection against falling roller shutters is required. Even lightweight versions of the canvas can cause injury if it falls. Such incidents, although rare, do occur when the gearbox fails.
To avoid similar situations All mechanics and automation must undergo timely inspection; the receiving shaft is protected by a box or casing. As an insurance policy, all roller shutter doors without exception are equipped with a locking system, for which emergency shaft braking is installed.
Flaws:
If you have an engineering education and assembly skills, installing roller shutters in your garage is not difficult. For automation, the mandatory connection of a specialist is required.
There are three main installation methods that determine the position of the box and guides:
There are also more complex options, for example, when the box is located inside the box and the guides are built-in. It all depends on the required degree of protection and the financial capabilities of the customer. Overhead installation is especially simple.
In addition to standard tools for such types of work, such as a hammer or drill, you will need: a hammer drill, a gun to make rivets, and a multimeter to connect an electric drive. Finishing involves the use of sealants - silicone and acrylic, for seams - polyurethane foam.
Before starting work, it is necessary to prepare the opening and all places for future installation of structural elements. They must be freed from unnecessary communications, cleaned, leveled, plastered, etc.
The permissible height difference on the surface is no more than 5 mm. If it is difficult to achieve such accuracy, it is necessary to provide and prepare gaskets that will correct flaws during assembly. As soon as everything dries, you get the instructions and all the parts of the gate, except for the automation.
First, mark the locations of future holes in the wall or vertical part of the opening and punch them with a hammer drill, wooden structures drilled. Then holes according to the marks plus one for the plugs are made in the guides.
The lamellas are selected depending on the degree of protection required for the box. They come in two types - steel and aluminum.
Aluminum
Roller rolling– the weakest, retain heat well and suppress external noise. They are used only inside industrial or commercial premises, as well as in warehouses.
Foamed or rollformed– have a relatively low weight and the same low level of protection against burglary. Suitable for boxes in protected areas.
Extruded– hollow inside, but have additional stiffening ribs, which means high protective characteristics. Installed in detached garages or used for entry to a site.
Extruded ventilation– the slats are equipped with slots or holes to maintain normal air exchange. Sometimes several plates, or even all, are made of polycarbonate, which provides the room with natural light and makes it possible to observe the enclosed space. Designed for unheated boxes.
Steel can also be used as a material for lamellas. Such gates are stronger, but heavier and more expensive. Aluminum lamellas, compared to steel ones, are resistant to moisture, do not form corrosion, are lightweight, less noisy and have much wider decorative capabilities.
Maximum width of the canvas at a height of 2 m:
According to the diagram, on the surface of the wall or the upper part of the opening (for the built-in version), it is necessary to place marks for future fastenings, and drill holes in the box itself:
Another hole must be made for the drive cable. At the next stage, the connection with the guides occurs. Next, you need to try on the box, check the marks and punch holes. Insert dowels into them, and a protective spring into the recess for the drive.
When installing the roller gate frame, you should carefully ensure that the notches and the corresponding holes are aligned, and that the structure itself is positioned strictly horizontally in relation to the floor level. Tighten the fasteners evenly to prevent misalignment in the future.
Control and automation, if provided, are installed strictly according to the instructions, observing all safety precautions. For these works, consultation with a professional is required.
At the last moment, the web is assembled, wound onto a shaft, and the edges are passed through the tires.
Installation ends with checking the operation of the entire structure. If everything is in order, plugs, gaps, everything are inserted and sealed technical seams covered with polyurethane foam.
During assembly, automatic locks - crossbars - are attached to the last end element of the roller shutter. They are needed for a tighter connection to the floor. Side plugs and a locking cylinder allow the box to be left unattended for long periods of time. Without installing automation, a lock on a roller shutter gate is required, because the door leaf, although not by much, can be raised by a few centimeters.
