In many regions, insulated warehouses are needed to store products. They allow you to store products that require certain climatic requirements. Thanks to the presence of such premises, all work related to long-term storage agricultural products can be carried out even in severe frosts. Therefore, when designing a building, it is necessary to consider high-quality insulation warehouse This can be done in several ways: choose a two-layer hangar design from metal profile or sheathe the structure with one of the insulating materials. Each option has its own advantages and disadvantages, so they must be taken into account when constructing the structure.
To keep products in stock, the following conditions must be met:
Reliable insulation of the warehouse will help achieve this. The following materials can be used for this: polyurethane foam and tepofol. The technology of constructing an arched hangar in the form of sandwich panels can also be used. Each of the materials used is modern, but has a number of features.
Foamed polyurethane insulation is considered a reliable and time-tested material. His main feature– it can be applied to both outside structures and internal ones. Reliable treatment of walls with such insulation allows you to protect the warehouse from hypothermia and dampness, and prevent overheating of the structure. Due to the characteristics of spraying, it can be applied to any type of surface.
Among the main advantages of insulation it is worth noting the following:
It not only protects the room from the cold, but also prevents the structure from overheating. Sheathing with polyurethane is not only fast, but also cost-effective.
Among the disadvantages, one can highlight the need to use special equipment for applying sprayed polyurethane foam. At the same time, at the time of installation work No work can be carried out in the hangar.
Violation of the technology for laying polyurethane foam can lead to the appearance of moisture between the wall and the insulation. Over time, this can provoke the destruction of the wall and, accordingly, the entire structure.
Tepofol thermal insulator is available in various types. There are two key categories:
This is a modern insulation with many useful characteristics. Its structure resembles foamed polyethylene. Its thickness can vary from 2 to 10 mm.
The insulation has the following positive features:
Thanks to its porous structure, the material absorbs sounds, while the surface “breathes”.
The foil version of tepofol has the following advantages:
Also distinguish the following types insulation:
Any type of tepofol can be used in regions with temperatures from -60 to +100 degrees.
The disadvantage of insulation is its vulnerability to mechanical damage. Even minor damage to the film can lead to rupture of the entire layer. In this case, a complete replacement of the material will be required.
The best option is to build an insulated hangar for a warehouse. This design is reminiscent of sandwich panels: two sets of arches are erected, one above the other, and insulation material is placed between them.
The advantages of a two-layer hangar are:
Foamed polyurethane, mineral wool and expanded polystyrene are suitable for insulating a warehouse of this type.
The main disadvantage of this warehouse insulation option is high price designs. In fact, instead of one, two almost identical hangars are being built.
It is also worth noting that violation of installation technology can lead to icing in winter period. Mechanical damage to the insulating material will require dismantling and complete replacement insulation. If there is no possibility of heat exchange, condensation may occur.
And if the slab exceeds the length of 7 m, it will not be able to withstand the additional load.
For reliable protection from cold and frost, care should be taken to ensure reliable insulation of the warehouse floor. It can reduce the amount of heat loss, maintain the temperature at the required level, improve the soundproofing characteristics of the warehouse, and also avoid drafts and humidity.
Most often in such arched hangars the floor is concrete. Therefore, insulation is carried out with foam plastic or penoplex. During the construction process, these works involve the following sequence:
If the floor insulation is carried out after the completion of construction work, such manipulation will require large financial investments, since the layers will be laid anew. At the same time, in places where transport (forklifts or cars) will operate, additional concrete flooring will be required.
Sheet insulation is considered the best option for insulating warehouse floors. They are denser and create an additional basis for the reinforcement frame. Used for these purposes.
Thermal insulation of pipes in our country is practically necessary procedure. The fact is that in winter the air temperature drops quite low. Severe frost may simply “break” the pipe. There is probably no need to explain that such a nuisance will bring many problems.
Thermal insulation for pipes – The best way protect the pipeline from rupture. Of course, it is better to do it before any problems arise. What to do if the pipes are already frozen? Either defrost them, or replace them, and then insulate them.
The most popular material for insulation is polyurethane foam.
Why is he in such demand? The reason for this is its characteristics.
1. Sealed. It does not allow water to pass through to the pipes and thereby protects them from icing;
2. Excellent heat retention;
3. Durable. Insulation made from this material can last up to several decades;
4. Easy to install. Insulation of polyurethane foam pipes can be done within one day;
5. Inexpensive. Unlike many other materials, foam has an affordable price.
Why should you turn to us for insulation? That's why:
Our company has 7 years of experience in thermal insulation;
Insulation will be done for you by highly qualified specialists using modern equipment;
We work with objects of any complexity;
Installation takes little time. Insulation work will be completed within 1 day;
We have certificates and licenses confirming the quality of the materials we use and the work we perform;
Warranty on installation and foam plastic – 50 years;
We offer low prices.
By contacting us, you will only need to pay for the material - polyurethane foam, everything else (consultation, calculation of cost and quantity required material, delivery and installation) we provide free of charge.
Our company provides thermal insulation of containers for various purposes and tanks throughout Moscow and the Moscow region. Spraying of polyurethane foam is carried out in the minimum period agreed with the customer, while the prices for our services are considered the most optimal in the region. Take advantage of the unique opportunity to get a free consultation right now on the properties and capabilities of polyurethane foam insulation.
1. The ability to insulate buildings from various materials. Polyurethane foam fits perfectly on metal, wood, concrete and brick surfaces. At the same time, spraying polyurethane foam does not require expensive preparatory work and installation of load-bearing frames. Thanks to this, the cost of constructing or reconstructing a vegetable storage facility is significantly reduced.
2. The use of high-performance equipment for applying foam can significantly reduce the installation time of thermal insulation. Professional installer capable of processing up to 350-400 m2 of vegetable storage area per shift.
3. Thermal insulation made of polyurethane foam has minimal moisture absorption and vapor permeability, thanks to which you can create a microclimate that is optimal for storage various products, while the need for additional installation There are no insulating coatings.
4. A vegetable storage facility, insulated with polyurethane foam, ensures the safety of products at both negative and high positive ambient temperatures. Individual rooms of the building can be converted into efficient freezers.
5. Insulation based on polyurethane foam is characterized by significant durability; while providing protection from sunlight (which can be achieved by simply painting the insulation), the operational life of the thermal insulation reaches 30-50 years.
6. Polyurethane foam is absolutely environmentally friendly and fire safety, therefore it is recommended for use in the construction of vegetable storage facilities. Even direct contact with polyurethane foam does not affect the quality of stored products.
Our main advantage is an affordable price, minimal deadlines and the ability to perform work throughout the Moscow region.
If you have any questions about insulating vegetable stores with polyurethane foam, get a free consultation right now.
Refrigeration units (industrial refrigeration chambers) must provide sufficiently low air temperatures to create optimal conditions for storage and transportation of food, medicine, and some types of industrial products. If thermal insulation household refrigerator does not cause difficulties and can be done using almost any insulation, then when installing industrial-grade equipment, polyurethane foam is most often used.
The choice of polyurethane foam as the main material used for thermal insulation of mobile refrigeration chambers and large-volume refrigeration units is due to its physical properties and performance characteristics.
Possibility of applying polyurethane foam mechanized way and the minimum thickness of the required coating allows to reduce the cost of production refrigeration equipment. Thanks to this, the price of a refrigerator chamber with PPU thermal insulation compares favorably with other similar devices of this class.
First of all, it should be noted that polyurethane foam is absolutely harmless to human body In addition, the design of the refrigerator does not imply direct contact of the material with the products placed inside the unit. The use of polyurethane foam provides a number of operational advantages compared to other insulation materials.
Our company provides thermal insulation of any refrigeration units, including handicrafts, polyurethane foam. We guarantee an affordable price and increased efficiency of refrigeration equipment after insulation work is completed.
To obtain information about the cost of work and the specifics of using polyurethane foam, take the opportunity to receive a comprehensive free consultation from our specialist.
If you are running a business, then it is not for us to tell you how important the reliability of warehouse facilities is. Just imagine that there was a frost and all your goods suffered from it. Similar situations needs to be thought through in advance. This will avoid losses.
Insulation of warehouses will help preserve the presentation of your products all year round. This procedure also allows you to save money, since after thermal insulation you will be able to heat your warehouse less intensively than before. After all, insulated walls retain heat inside the room.
If you decide to insulate your warehouse, then it is best to choose polyurethane foam for these purposes. It has a lot of advantages:
Easy to install. Insulation works using of this material will take no more than 1 day. Agree that such terms are quite attractive;
Saving. In addition to the fact that your goods will always be safe, you can save on heating. Insulating warehouses with polyurethane foam reduces energy costs by 50%. A one-time investment in insulation will help you save for years to come;
Durability. Polyurethane foam as insulation can last for several decades.
Have you decided to insulate your own warehouses, but don’t know who to entrust this work to? Contact the MasterPena company.
We have been providing insulation services using polyurethane foam for more than 7 years. Our specialists have extensive experience in this field and use modern equipment.
The MasterPena company takes on projects of any complexity. And the result of its work and the materials used are guaranteed for up to 50 years. We use only certified polyurethane foam.
All work is carried out in as soon as possible– up to 1 day. At the same time, the cost of our work is very affordable. In fact, you only need to pay for the material itself. Its delivery, installation and calculation of the cost of all work are carried out absolutely free.
| The cost of insulation with polyurethane foam (PPU) depending on the volume in m3. | ||||
|---|---|---|---|---|
| Type of work | The cost of insulation when ordering an area | |||
| Up to 5 m3 | 5-10 m3 | 10-20 m3 | >20 m3 | |
| Spraying of polyurethane foam medium density 8-12 kg/m3 | 6000r/m3 | 5500r/m3 | 5000r/m3 | Negotiable |
| Spraying polyurethane foam with an average density of 25 kg/m3 | 11000r/m3 | 10500r/m3 | 9500r/m3 | Negotiable |
| Spraying polyurethane foam with an average density of 35 kg/m3 | 14000r/m3 | 13500r/m3 | 13000r/m3 | Negotiable |
| Spraying polyurethane foam with an average density of 45 kg/m3 | 18000r/m3 | 17500r/m3 | 16000r/m3 | Negotiable |
| Special conditions construction companies and an architectural bureau! | ||||
The price may change depending on the difficulty of accessing the surface.
Minimum order 30,000 rubles.
The Poliservis company offers services for insulating warehouses with polyurethane foam. Efficient system insulation allows you to create an optimal microclimate in warehouses and ensure the maintenance of standardized temperature values for storing goods or equipment.
Operational properties and installation technology allow us to consider foamed polyurethane insulation as effective solution for thermal insulation of warehouse premises.
The main properties of insulation include:
The polymer material is environmentally friendly and equally effective for external and internal insulation.
Foamed polyurethane is applied by spraying using special equipment. This method allows you to create a seamless coating of the required thickness on surfaces of any complex shape. Due to good adhesion, the material is installed without lathing and the use of mechanical fasteners. The hardening time of the foam does not exceed several hours. The method of application and the absence of fasteners make it possible to extremely reduce time losses on thermal insulation.
By contacting our company, you can place a profitable order for fast and high-quality insulation of warehouse premises. We have good prices for services and offer discounts.
A feature of any warehouse is a huge space, which is often simply impossible to properly heat to a temperature comfortable for the staff. Or perhaps, but then the electricity bills will simply go through the roof. Therefore, first of all, the warehouse needs to be insulated, get rid of any “cold bridges”, seal all the cracks, think over a system for loading and unloading goods that will take the minimum time to open and close the gates.
Insulating a warehouse differs from insulating an ordinary residential building: it involves both huge spaces and work at heights. In addition, not all companies can afford to suspend warehouse operations for some time, and, therefore, work on insulating the premises must be carried out at night or directly during the operation of the enterprise.
Let's look at some types of warehouse insulation:
An example of how a warehouse is insulated with polyurethane foam:
See some more examples of such insulation.
Additionally: – “narrow” moment.
After the warehouse is insulated, you can think about the heating system. What we need to know:
Warehouse heating systems can be divided into water, steam, air and their combinations (steam-water, water-air, etc.). Let's take a closer look at them.
When heating, there is usually a question of choosing a fuel. Gas is the cheapest, but diesel, gasoline, and electricity are also used. Electric heating is generally the safest option with
It is very difficult to heat a warehouse, especially a large one, even if you spare no expense on heating and install a couple of heat guns. Without carrying out insulation work, all these attempts will turn into a lot of wasted money. In order for the staff inside the building to feel comfortable even in the cold season, the warehouse needs to be insulated. You can also find out in a separate article.
Since the insulation prevents not only cold but also heat from entering the room, in the summer it will be quite cool inside.
Warehouses are insulated like the rest. The only difference is that the insulation must be as efficient as possible and installed without cold bridges. Remember that through cracks and defects in the insulating layer money escapes, which can be spent on more necessary goals. Therefore, the choice of materials and technologies must be approached as thoughtfully as possible.
Unfortunately, for the insulation of warehouses, completely inappropriate materials are often offered. suitable materials. Therefore, before ordering a service, you need to understand all the options offered. What you definitely shouldn’t agree to:
An excellent option is insulation by spraying polyurethane foam on the outside or inside of the walls. External insulation is much preferable, since it allows the warehouse to continue operating. In this case, the dew point - the area inside the wall where water vapor turns into water - does not reach the interior. It falls on the thickness of the insulation, where water simply cannot condense. Therefore, with this type of insulation, the walls do not “cry” and mold and mildew do not grow on them.
Disadvantages of external insulation - impossibility of carrying out in the cold season, when strong wind and high humidity.
If the warehouse urgently needs to be insulated in the middle of winter or it is very rainy in your area, it is better to choose internal insulation. True, in this case you will have to unload the entire warehouse, remove all existing valuables and stop work until the insulation and finishing are completed. But, fortunately, polyurethane is quickly applied and dries within a short time. Finishing can be done the very next day after spraying. Therefore, the warehouse will not remain closed for a long time.
Polyurethane foam (PPU) is a porous insulation formed by spraying from two components. A reaction occurs between the polyol and the isocyanate of which it consists, accompanied by the formation of a polymer insulation and the release large quantity gas As a result, during spraying, a porous mass is formed, increasing in volume up to 10 times.
When expanding, polyurethane foam fills cracks, irregularities and voids, forming an even layer without joints or seams. Cold bridges do not form in it either.
Don’t be confused by the use of toxic, flammable isocyanate when producing polyurethane foam. The polyurethane foam resulting from this reaction is completely harmless and neutral, and the air bubbles formed during spraying are filled with ordinary carbon dioxide, so they also do not contain any poison. There will be no permanent stock unpleasant odor and harmful fumes. The only thing you have to do is ventilate the warehouse after completion of the work.
The insulation is covered on top with a layer of material that insulates it from ultraviolet rays, decomposing polyurethane foam. If desired, PPU can be covered with siding or special finishing boards.
Polyurethane foam has one of the lowest thermal conductivity rates - 0.020 W/(m*K), which is two times lower than that of mineral wool, foam plastic and basalt wool. Therefore, the material can be applied in a layer twice as thin as other insulation materials. This allows you to practically not reduce the area of the room and its height. The small thickness of the layer is also due to the lack of lathing necessary for insulation with roll and slab materials.
This material can also be used to insulate the floor of a warehouse. This technique is much more effective than filling expanded clay between the joists and laying damp cotton insulation. Polyurethane foam is quite durable, so it does not break or crack during use.
Along with insulation, the floor is often waterproofed; you can read about this in another article.
