Desktop jigsaw machine- equipment for cutting, sawing out figured parts from various materials. Its feature is the ability to make cuts while maintaining the integrity of the outer contour of the workpiece. Depending on which saw is installed on the structure, the machine can process natural wood, its derivatives, plastic bases or metal.
The device is indispensable when performing construction and repair work, furniture production, souvenir products. Equipment is often purchased for domestic purposes. Sometimes it is irrational to buy a factory unit: you can make a jigsaw yourself. The photo shows the design of the tool.
A stationary factory sample includes a work table for a jigsaw, a unit with a cutting element is fixed on it, an electric drive installed under the table top and a crank mechanism. The tension unit is installed at the top or bottom of the machine. Many models of units allow you to cut material at different angles. This is necessary for making bevel cuts. Often, for convenience, markings are applied to the rotating mechanism, stops, and guides. The length of the cut depends on the dimensions of the table; in most models it is 30–40 cm.
The power of an electric jigsaw may be low. For domestic purposes, a 150 W unit is sufficient.
An important element is the crank mechanism. It is responsible for the quality of transmission of engine torque into the translational and reciprocal motion performed by the cutting element in a vertical position.
A standard jigsaw tool is characterized by a vibration frequency of up to 1000 per minute with an amplitude of 3–5 cm. Some samples provide for adjustment of the processing speed of various materials. In most cases, such a tool is equipped with a saw up to 35 cm long, which allows cutting parts up to 10 cm thick.
In order for the cutting element to serve for a long time without breakage or cracks, it is necessary to provide it with optimal tension along its entire length. For this purpose, screw and leaf springs are used. As additional option Factory machines are equipped with an air pump to remove sawdust from the cutting line. A unit with a drilling unit is useful, but you need to pay extra for each additional unit.
The jigsaw is made from a refrigerator compressor, conventional drill. The cutting blade can be set in motion using a motor from washing machine. Another option is to use hand jigsaws and old sewing machines. The figure shows a design drawing.
First of all, the table is made. For this, a sheet of thick plywood or metal is used. Through holes are cut out for the cutting blade and fasteners. Through them, the manual unit placed below is fixed to supporting structure. Further jigsaw table attaches to any stable wooden table. Guide rails are added.
If necessary, the machine can be quickly disassembled.
The standard device is equipped with springs that provide the file with the required level of tension. You can’t do without a rocker arm; one of its edges is under spring tension, the second provides attachment to the cutting element of a jigsaw. You can also clamp the blade between two guide rollers.
Before starting work on a homemade jigsaw, be sure to turn off the pendulum stroke.
A jigsaw from a sewing machine contains a saw speed regulator, provided by a speed switch on the equipment.
For manufacturing, the thread weaving mechanism is removed. In most designs it is placed at the bottom. Unscrew the bolts, knock out the cotter pin, remove the drive shaft leading to the thread weaving unit.
Then the upper protective panel opens, the groove along which the needle moved expands to the width of the file. Jigsaw saws are slightly modified: they are cut according to the size of the longest needle that could be installed on the machine. In order not to make an adapter for fixing cutting element onto the seat, grind down the upper incisors, and make the lower part of the blade sharp. A cutter is installed in the needle holder. After this, they begin cutting out the blanks.
In life home handyman, periodically there is a need to make figured and simply decorative cuts, including inside the workpiece. Gasoline, circular and regular hand saws they cannot cope with this task, due to their design features. To solve this problem, use a manual jigsaw, specially designed for performing such operations. This tool undoubtedly copes with its task, but when working with large volumes or dimensional materials, it definitely loses to its more professional brother - a jigsaw.
Purchasing a brand new, shiny, and functional benchtop jigsaw is absolutely effortless. Store shelves are filled with products from various manufacturers aimed at professional and amateur work. At first glance, the stationary jigsaws on sale seem to be very complex in terms of design, the assembly of which is carried out only by selected expert technicians. In fact, this is quite simple devices that you can do yourself if you have the desire and step by step instructions. And if the first point depends only on you, with the second we will definitely help and provide detailed guide By self-assembly homemade jigsaw machine.
One of the main features for which the wood jigsaw is so valued is the ability to carry out internal cuts on the workpiece without damaging its contour. Not the least role in the usefulness of this device is played by its ease of use, when both hands of the operator are free and can best control the position of the product on the working surface. To everything else, it is worth adding the accuracy of the resulting cutting line, as well as the ability to work with plastic and metal. All of the above advantages make a table jigsaw the best tool for sawing decorative elements.
The whole process originates from the motor, which transmits rotation to the crank mechanism, which converts Roundabout Circulation into reciprocating. The connecting rod, which is part of the mechanism, transfers movement to the lower arm, causing it to move up and down. The entire structure described above is located under the desktop. The upper lever is located above the table surface and is connected to the lower spring, which serves as a saw blade tensioner. At the ends of both levers opposite to the spring there is a clamp where a saw is installed to cut the workpiece.
For greater clarity of the entire process described above, we present the following drawing of a jigsaw machine with the function of a saw blade tension regulator. Although this feature is one of the main ones, we did not present it in the description of the design of an elementary device, since it is possible to work without it.
Required tools:
1.First of all, you should assemble the base of the future machine. To do this, take 3 prepared sheets of chipboard or other thick enough wood material and make a structure out of them that looks like the letter “p”. We fix it at the edges with self-tapping screws. For greater reliability and stability, you can make a back wall.
6. When the file is clamped in both fasteners, all that remains is to tension it and start working. The implementation of such a function is simple. We attach the spring to the back of the movable lever using a bolt and nut, and fix the opposite part to the tabletop to the required length. Determining the tension is very easy. To do this, just run your finger along the file, like a guitar string. A high sound will indicate that the device is operational.
Required tools:
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A very fast and fairly compact tool, it can be incredibly useful for making straight and curved cuts. Appearance and the functionality of the jigsaws sold are impressive, making one believe in the incredible complexity of the design of these devices. In fact, to recreate such a mechanism, it is enough to understand the principle of its operation, have instructions and the desire to do something with your own hands. It is not at all necessary to be an expert in technology with many years of experience (although this quality will not be superfluous). Next we will carry out detailed analysis average jigsaw model with drawings, and we will provide two detailed manuals for independent production of such a tool.
The basis of any electric jigsaw is the following components: an electric motor, a gearbox and a rod with a saw blade clamp. To the secondary ones, but no less important elements, include the start button, support roller, cooling fan and soleplate. As additional functionality, many models have a pendulum stroke, a dust collector, lighting and a laser guide. We will not touch upon the operating principle of the latter, and will move on to a description of the interaction of the main elements of the mechanism.
The high-frequency movements of the jigsaw saw blade originate from an electric motor, started by pressing a button or directly from the network. Rotation is transmitted along the shaft to a special “gearbox” mechanism with an eccentric, which interacts with the rod, forming a reciprocating movement. The fastener installed at the end of the rod holds the saw that makes the cut. To minimize the load on the rod with the gearbox, the rear edge of the saw blade rests against the support roller. In this way, all components of the device are involved to perform the main task of sawing all kinds of materials.
For a craftsman who understands the principle of operation of any mechanism, it will not be difficult to reproduce it, especially if he has detailed instructions. The bicycle has already been invented, and to make it yourself, it is enough to have a kit available necessary details and tools. The guide below will demonstrate in detail how to make a jigsaw with a complete listing of the elements and tools required for the job. The product being created is not a stationary device, but a mobile saw with an electric drive. The device has not much power, but it is enough to cut wood up to 5 mm thick.
Required materials:
Assembling the jigsaw will begin by cutting out the handle from a larger block. To do this, it is enough to make a cut, giving the rectangular board L-shape as in the photo. The dimensions of the cut part are set “by eye”, based on the preferences and size of the operator’s hand.
By instruments:
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The article will primarily be useful to those people who often work with wood as a hobby, without making money from it. The author presents a fairly budget project table jigsaw, which can be collected in one day, with minimum costs for materials.
To create the machine you will need the following materials:
- Working manual jigsaw;
- Plywood;
- Self-tapping screws and bolts with nuts;
- Guides for furniture drawers;
- Two bearings;
- Compression spring;
- Spray paint;
- Self-adhesive paper.
Materials and tools are standard, available in every workshop.
Step 1. Body.
The first step is to create a body for a manual jigsaw from plywood. Here you need to think in advance where the holes for the switch and speed controller will be located.
It should look something like this:
Step 2. Tabletop.
It is better to take a thick piece of chipboard with good coverage, since the workpieces being processed will rub against it during operation of the machine.
A hole for a saw blade is drilled in the chipboard. The jigsaw itself will be attached to the back of the tabletop.
A stem for attaching the boom is also made from furniture guides:
Step 3. Arrow.
The boom itself will be made of two furniture guides. They are bolted together to increase rigidity.
Step 4. Painting.
The prepared supports are spray painted.
Step 5. Assembly.
Bearings are inserted into the supports and screwed into place.
How to secure it is shown in the photo:
This is what the mounts should look like:
Step 6. Electronic part.
Since access to a manual jigsaw is limited, it is necessary to place the controls on the outside of the body.
To adjust the rotation speed of the jigsaw electric motor, the author used a phase power regulator. Here is its electrical diagram.
Cutting small pieces of wood is done with a jigsaw. The device is small in size and usually has an electric drive. Factory models differ in their characteristics and cost. For small volumes of wood processing, it makes sense to make a jigsaw machine yourself, using improvised materials. This requires a few factory parts.
A factory-made jigsaw is reliable device, the operation of which is guaranteed by the manufacturer. Manual models are low cost. Stationary devices are expensive, but provide proper comfort when processing wood. The set of components in the device is largely the same for everyone.
The design consists of the following parts:
The part to be processed is placed on the work table. The size of the workpiece depends on its dimensions. Some models have Rotary table, which makes working with the part easier - visibility improves. The presence of graduations makes it easier to mark the material.
Average characteristics of factory machines:
Models for specialized purposes may have radically different characteristics. There are small size specifications for processing small parts. As well as models of large sizes, the industry also produces them for retail sale. But such options will be very expensive.
In the middle class there is high competition for consumers, so the devices will be cheaper. The characteristics are also tailored to typical tasks carpenter Based on them, you need to make drawings of a jigsaw machine with your own hands. Complex components for it are purchased in the store.
Experts classify jigsaws by type of design. The design features of the mechanism determine the processing capabilities of wooden products.
The classification is carried out depending on the design of the jigsaws.
Device types:
Models with a lower support have become most widespread. The frame of the desktop factory device has 2 halves - lower and upper. The sawing and chip cleaning model is located on the top of the bed.
The lower frame contains a controller, an electric motor, a final drive, and an on/off button. This machine allows you to work with any materials and any size.
The presence of two supports in a jigsaw is advantageous in that the upper half of the bed has an additional rail. This jigsaw is ideal for cutting small parts. The thickness of the workpieces on both models should not exceed 8 cm. The worktable of such machines, as a rule, can be adjusted in height and angle of inclination.
Suspended devices do not have a fixed frame, but are distinguished by their mobility. The material being processed is set motionless, and the master moves the working module. since the latter is attached to the ceiling, the thickness of the material is not limited. The tool is moved manually, regardless of the bed. This allows you to make patterns of complex shapes.
The presence of a scale of degrees and stops is suitable for those craftsmen who carry out processing according to the drawings. Marking allows you to avoid errors when working. There are universal models of machines on the market that allow you to perform several operations. This machine allows you to perform drilling, cutting, polishing and grinding. The cost of such devices will be much higher, but working with them will be more comfortable. These are industrial specimens.
The designs and drawings of the homemade jigsaw options presented online are different. This is due to the imagination of the authors and the desire to make a device that will stand out from the rest. Only the concept is the same in most cases - they take a manual jigsaw as a basis and repurpose it.
Home woodworking enthusiasts often look for information on how to make a jigsaw with their own hands without any special skills. You can use a ready-made manual jigsaw as a base. The mechanism does not require careful modification. Factory handheld device- this is the drive. But the crank mechanism will have to be developed independently. Manufacturers are trying to offer consumers platforms for quick remodeling, but personal needs can only be satisfied with their product.
Assembly order:
The advantage of creating a jigsaw machine with your own hands is that the factory tool can be disconnected at any time. When necessary, you have an ordinary manual jigsaw in your hands. Therefore, it is better to purchase a manual version of the tool that can be used on homemade machine- it’s cheaper that way. Stationary devices are expensive.
Comfortable work with wooden products can be ensured by installing guide rails on a homemade support table. Additionally, markings are applied to the table, which makes it easier to measure distances on parts during processing.
A manual jigsaw as the main device for a machine has disadvantages. the main problem lies in the file - it is too wide in manual models. Because of this, fine woodwork is difficult to perform with it - the curvature of the lines is limited.
The previous design is simple and does not have additional parts that make working with wood easier. The direction of modernization is the possibility of replacing the file with a thin one.
Options for improving the design:
Design upon purchase or self-production you have to choose based on personal preferences and desire to tinker with technology. Using guide rollers is a less popular option - its reliability is poor.
Modernization by installing rocker arms is common. It is better that the factory device only serves as a drive for the jigsaw file. To do this, you need to turn off the pendulum stroke in the tool.
The heir to a grandparent's estate often gets an old sewing machine. It has already served its purpose for sewing clothes, since more precise equipment is now being produced. If you don’t have a jigsaw on your household, you don’t have to spend money on buying one. It is made with your own hands from a sewing machine.
Procedure:
Now the jigsaw for figured sawing ready for plywood. WITH manual drive It will be more difficult to work because your legs will get tired. An additional disadvantage will be vibrations from force on the tool. The electric drive of the machine, converted into a jigsaw, partially solves the problem of vibrations.
An expensive jigsaw can be replaced with a design self-made. It will not be inferior in quality and functionality if you approach the assembly process responsibly. It is important to make high-quality plywood mechanisms that serve as a support table. It is desirable that the table be able to rotate. For the version with a sewing machine, this will not be possible. If desired, markings are applied to the table to make it easier to measure parts during work.