Making a Victory Monument with an Eternal Flame with your own hands
| 1st stage | The mold for concrete monuments is processed so that the solution does not stick to it and the surface is perfectly smooth. It is best to use a special compound or silicone grease for this, which is sold in car dealerships. The instructions on the package will tell you how to use the composition. |
| 2nd stage | The first layer 1-2 centimeters thick is applied, and the solution must be thoroughly compacted so that it fills all fragments of the mold. Depends on appearance monument, so the work should be carried out very carefully. |
| 3rd stage | Several bars of reinforcement are placed on the first layer to reinforce the structure, and one should not forget that the lower ends must protrude for further fastening; it is better to do this right away, since both diamond drilling of holes in concrete and cutting reinforced concrete with diamond wheels are labor-intensive activities , and it is better to avoid them. |
| 4th stage | After compacting the concrete, a few more reinforcement bars are placed and the outer layer is laid, which should be carefully leveled with a trowel. It will most likely have to be sanded, so the better the alignment is done, the less work will be in the future. |
| The final stage | And finally, the filled form must be left in a dry room at a temperature of 15-20 degrees; the product can be removed after two days and left for 4 weeks, constantly moistening the surface for maximum strength gain. |
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As you know, there are a lot of options for monuments on the market. For this purpose the most various materials, from very simple and common to rare and even outlandish. And if it is almost impossible to process granite without special equipment and stone-cutting skills, then almost anyone can make monuments from concrete, the main thing is to know the features of the technology and carry out all of them, since strength and durability are very, very important.
In the photo: the forms for making concrete monuments are varied, it is important to choose the option that suits you best
At this stage, you should prepare everything you will need for work.
Let's consider what should be on hand so as not to be distracted during the manufacturing process:
There are many different forms on the market for making monuments with your own hands.
The presence of GOST standards on the packaging is an additional evidence of product quality
The plasticizer allows air to freely escape from the solution
Important! Don’t forget that the purer the sand, the stronger the artificial stone. It is best to rinse it, this is very simple: pour it into a container, add water and stir, the sand will settle. And particles of clay and other impurities will remain on top, the dirty water is drained, and the procedure is repeated 2-3 more times.
As you know, concrete grave monuments are subject to many unfavorable factors, therefore technological process must be observed very scrupulously. Let's consider its main features (read also the article “Caring for concrete - how to make the material as durable as possible”).
The mixture is prepared as follows:
A concrete mixer makes the job much easier
Advice! The amount of solution depends on the dimensions of the product; it is worth remembering that the thickness of the top layer should be at least 1 centimeter, the rest is internal filler with crushed stone.
This process can be divided into several stages:
Stage 1 The form for concrete monuments is processed so that the solution does not stick to it and the surface is perfectly smooth. It is best to use a special compound or silicone grease for this, which is sold in car dealerships. The instructions on the package will tell you how to use the composition. Stage 2 Apply the first layer 1-2 centimeters thick, and you need to carefully compact the solution so that it fills all fragments of the form. The appearance of the monument depends on this, so the work should be carried out very carefully. 3rd stage Several reinforcement rods are placed on the first layer to reinforce the structure, and one should not forget that the lower ends should protrude for further fastening; it is better to do this right away, since both diamond drilling of holes in concrete and cutting of reinforced concrete with diamond circles - labor-intensive activities, and it is better to avoid them. Stage 4 After compacting the concrete, a few more reinforcement bars are laid, and the outer layer is laid, which should be carefully leveled with a trowel. It will most likely need to be sanded, so the better the alignment is done, the less work there will be in the future. Final stage And finally, the completed form must be left in a dry room at a temperature of 15-20 degrees, the product can be removed after two days and left for 4 weeks, constantly moistening the surface for maximum strength gain.
Silicone grease is convenient to use - it is sold in spray form
Concrete monuments made in this way will serve for decades, not inferior to analogues from artificial marble.
Making a reliable monument is not so easy, but with some effort you can achieve good result. The video in this article will tell you some more features of this type of work (see also the article “Concrete base: practical recommendations and advice").
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Providing funeral services - not only organizing funerals, but also installing monuments. Funeral companies most often buy, rather than produce, monuments and tombstones. Making monuments and tombstones can be quite profitable business, if you study in advance the level of competition in a particular region and choose production that potential competitors do not engage in. For example, if there is a company in the city that produces stone monuments, then it would be advisable to open a concrete production facility.
Opening a business consists of several stages:
The production of monuments is classified as household services, okved 26.70.2 (cutting, processing and finishing of stone for monuments) or 26.66 (production of concrete, gypsum and cement products). Type of taxation – UTII.
It is best to open a point(s) for accepting orders in a crowded place or in a cemetery. If the point is located in a cemetery, then some simple products can be produced there. Any reception center should have office furniture, office equipment, and catalogs. A sign and a plate showing the work schedule are required.
Production space (70-200 m2) can be rented at a factory or garage (it all depends on the planned production volumes). There should be enough space both for installing equipment and for storing materials (stone, granite or marble chips, cement, fittings). Download - a sample business plan for opening a funeral agency in Moscow.
Basic equipment:
If you take an order based on an individual sketch, the form must be ordered, and it will cost 23-27 thousand rubles.
As you know, there are a lot of options for monuments on the market. For this, a variety of materials are used, from very simple and common to rare and even outlandish. And if it is almost impossible to process granite without special equipment and stone-cutting skills, then almost anyone can make monuments from concrete, the main thing is to know the features of the technology and carry out all of them, since strength and durability are very, very important.
At this stage, you should prepare everything you will need for work.
Let's consider what should be on hand so as not to be distracted during the manufacturing process:
Important! Don’t forget that the purer the sand, the stronger the artificial stone. It is best to rinse it, this is very simple: pour it into a container, add water and stir, the sand will settle. And particles of clay and other impurities will remain on top, the dirty water is drained, and the procedure is repeated 2-3 more times.
As you know, concrete grave monuments are subject to many unfavorable factors, so the technological process must be followed very scrupulously. Let's consider its main features ().
The mixture is prepared as follows:
Advice! The amount of solution depends on the dimensions of the product; it is worth remembering that the thickness of the top layer should be at least 1 centimeter, the rest is internal filler with crushed stone.
This process can be divided into several stages:
| 1st stage | The mold for concrete monuments is processed so that the solution does not stick to it and the surface is perfectly smooth. It is best to use a special compound or silicone grease for this, which is sold in car dealerships. The instructions on the package will tell you how to use the composition. |
| 2nd stage | The first layer 1-2 centimeters thick is applied, and the solution must be thoroughly compacted so that it fills all fragments of the mold. The appearance of the monument depends on this, so the work should be carried out very carefully. |
| 3rd stage | Several bars of reinforcement are placed on the first layer to reinforce the structure, and one should not forget that the lower ends must protrude for further fastening; it is better to do this right away, since both diamond drilling of holes in concrete and cutting reinforced concrete with diamond wheels are labor-intensive activities , and it is better to avoid them. |
| 4th stage | Afterwards, several more reinforcement rods are placed, and the outer layer is laid, which should be carefully leveled with a trowel. It will most likely need to be sanded, so the better the alignment is done, the less work there will be in the future. |
| The final stage | And finally, the filled form must be left in a dry room at a temperature of 15-20 degrees; the product can be removed after two days and left for 4 weeks, constantly moistening the surface for maximum strength gain. |
Concrete monuments made in this way will serve for decades, on par with their artificial marble counterparts.
Making a reliable monument is not so easy, but with some effort you can achieve a good result. The video in this article will tell you some more features of this type of work ().
Today the market offers many products. Including monuments that are installed on the graves of the deceased. Of course, at all times, marble or granite slabs and tombstones have been especially popular and valuable. But, as you know, such products are far from cheap. Great alternative Concrete products became expensive marble and granite monuments. They cost an order of magnitude cheaper and look quite presentable. And if you really want to, you can make a concrete monument with your own hands.
There are many advantages to monuments made of concrete. The most significant of them is, of course, the affordable cost. Besides, concrete products do not require any special care. They are easy to make and there are no difficulties in installation. The concrete monument will stand on the grave for decades.
So, in order to make a monument or tombstone with your own hands, you should first make sure that you have everything you need at hand - tools, materials. It is also important to know the basic proportions for mixing concrete. Special attention It is worth paying attention to the containers in which the monument will be cast.
The key point of the technical line is the vibrating table for moldings. Necessary to evenly compact the solution. It is on this table that during the production process containers will be installed into which the liquid source will be poured. Next, the tabletop will make movements, they will help compact the containers. As a result, the products are strong, high quality, and durable.
! A table is an indispensable machine tool for manual labor. Therefore, you will need to purchase it for production in any case. You will have to spend from 50,000 rubles.
One of necessary tools is a vibrating sieve. Production cannot be done without a vibrating sieve. It is needed in case the purchased cement turns out to be of poor quality (sometimes it may contain foreign objects, pieces, pieces of paper, and so on). Under no circumstances should such impurities be allowed to enter the solution. Therefore, the cement should be sifted before mixing. Otherwise, the finished product may be unsuitable for use and will be written off as defective. By the way, you can replace the vibrating sieve manual device, but be prepared for the fact that sifting in this case will take much longer, which means it is not economically viable. The price of a vibrating sieve is from 10,000 rubles.
Concrete mixer or mixer. Also necessary thing. Of course, you can knead the solution yourself, with your hands. But there is no guarantee that the solution will be homogeneous. A concrete mixer will allow you to prepare cement efficiently and, most importantly, quickly. Pay attention to the power of the unit, choose 130-165 hp. The price ranges from 11-16,000 rubles.
When making concrete monuments, you can’t do without molds. If you are planning to make a simple monument, without intricate lines, an ordinary rectangular mold will do, which is quite possible to make yourself. The most important condition is that the container must have clear, even corners, the surface must be absolutely flat, there must be no chips, cracks, or other defects on it, otherwise all this will be reflected in the monument.
If desired, you can make patterned monuments. Containers for their production are sold in specialized stores or workshops that sell components for the production of monuments.
In the mass production of monuments of template forms there must be at least 10 (and this is only for initial stage production) – the client should always have a choice. The uniform costs approximately 10-20,000 rubles. The materials from which the containers are made are polystyrene, PVC, ABS, fiberglass.
The thickness of the container walls should not be more than 3 mm. The forms are lightweight and easy to transport, stack and store. Glass is especially popular plastic molds– they can be easily restored if damage suddenly occurs: scratches and cuts can be smoothed out with sandpaper. In addition, such containers require additional formwork and hold their shape perfectly.
It is also impossible to do without reinforcing elements in the process of creating monuments. They are necessary to give strength to the product and durability of the final structure. As a rule, reinforcement is used whose thickness is at least 10-12 mm. A metal circle will also work. The dimensions of such elements directly depend on how much the monument weighs and on its configuration, therefore they are calculated individually for each specific case.
To produce monuments you will need cement, and very High Quality. It is best to use M500 grade concrete without additives (please note that the bag is marked D0). Don’t forget that cement will determine how durable and high-quality your product will be.
Marble chips can be used as filler. You can use fillers, for example, marble chips will do. However, it is not cheap. Therefore, many manufacturers prefer concrete dyes: they are added to the solution completely or to a part of it that will be used for exterior finishing.
It is a significant component; its presence in concrete makes the mixture more plastic, and it is easier to remove air masses from it, which is very important, especially if you do not have a vibrating table and compaction is done manually.
IMPORTANT! Choose only for the mixture, with it the material will be much stronger. Before adding sand, be sure to rinse it: pour it into a container, fill it with water, and stir. The sand will settle to the bottom. And all the garbage and impurities will float up. After that all that remains is to drain dirty water. The procedure is repeated two to three times.
The bright memory of the person who left our world remains forever in the hearts of his loved ones and relatives. The path to the grave is not overgrown; there are always fresh flowers there. To emphasize the love for the deceased and the depth of their grief, family members install a tombstone at the grave, where the dates of birth and death, the name of the deceased, epitaphs are usually written, and a photograph is often placed (either embossed on the slab itself or printed). What are monuments made of? Read about this in the article.
Today you can order a monument at every funeral home. The staff will provide you with a catalog of samples from which you can choose suitable option. Also, if you want, the tombstone can be made according to an individual sketch. Before placing an order, you need to select a material. You will be told about what the monuments are made of at the office of the manufacturing company. Keep in mind that the better and stronger the material, the longer the tombstone will last. original appearance, however, the price will be correspondingly higher. Now the market offers all kinds of tombstones: stone, metal, polymer granite, concrete and even wood. Let's look at the advantages and disadvantages of each option in more detail.
Such tombstones are considered the most reliable and noble; they will look dignified for a long time and can stand for centuries. What stone are monuments made of? The most the best material Granite is rightfully considered, marble is no less often used. Let's talk about the properties of these stones.
This material does not turn gray or fade when exposed to sunlight, and does not crack due to temperature changes. A granite monument can have any thickness and shape, because the material is easy to process. At the same time, you can be sure that the finished product will not have any damage: cracks or chips. It will be possible to apply a portrait image of any complexity onto it, and the surface will not lose its neatness and will not look too scratched. Advantage of this stone Another advantage is that it comes in a huge variety of color variations, so you can choose absolutely any color. Gabbro granite is considered the most beautiful and expensive.
This material is softer than granite, therefore, working with it is more problematic. Perhaps the advantages include more low price. It is impossible to carve a portrait on such a stone, so usually a photo oval is attached to it.
Manufacturers make tombstones not only from natural marble, but also make monuments from artificial stone. In any case, the material requires regular maintenance and is less durable than granite. If you live at a considerable distance from the burial site and do not have the opportunity to often come to the cemetery to clean the marble from dirt, it is better to choose another tombstone option. The fact is that grease and moisture leave stains on such monuments, and the colored material is also characterized by low frost resistance.
This group includes bronze, iron and other tombstones. Various metals have different properties, but have a common significant drawback - susceptibility to corrosion. Unfortunately, you should also be wary of vandalism. Metal products can be handed over to a recycling center for money, so there are cases when monuments are simply taken away from the cemetery.
They look expensive and solid, even corrosion looks noble on them. Nevertheless, they are quite rare in their entirety; often letters or bronze decorations are applied to stone slabs. In this way, even the most modest tombstone can be given individuality.
These products are simple and easy to install. But dismantling, unfortunately, will not cause any difficulties either. In general, it is better not to choose this material: it quickly rusts and is easily deformed. To some extent, this situation can be prevented if the tombstone is regularly painted.
Nowadays polymer granite is often used for this type of product. This is a mixture of granite chips, which are first cast into molds and, after hardening, covered protective composition and draw up decorative elements. Such a tombstone will last less than a stone one, but it also costs less. Despite the fact that the monument will look like granite on the outside, it is often hollow inside. This means that after some time the joints will begin to separate, and beautiful view will be lost. In terms of manufacturing technology, polymer granite products are very similar to gravestones made from stone chips. The only difference is in the binding substance - instead of concrete, a polymer is used.
When talking about what monuments are made of, it is impossible not to mention concrete. From of this material the tombstone is cast entirely, that is, apart from concrete, no other components are present. This design is unreliable; even with proper reinforcement, the monument will not retain its original appearance for long: concrete quickly crumbles and under the influence external environment begins to crumble.
We have not listed all the options for what monuments are made from. The choice is quite extensive; To avoid mistakes, it is better to seek advice from professionals. After all, it is important to install a tombstone that will leave for descendants the memory of the deceased forever!
