Modern construction market presented various options garage doors with different price category, which can suit the needs of any potential buyer. However, if you have a welding machine at hand, you can make them yourself. This is not done because of financial difficulties, but to satisfy their ambitions.
Using the structure every day, you feel proud that it was done without anyone’s help. Walls and foundations protect the car from bad weather conditions, and reliable gates protect against the possibility of robbery. The photos and videos presented in the article will help you understand the technology for making garage doors.
Today there are the following types garage doors:
Currently, the most common garage doors are swing doors. Using all the necessary elements, you can make a structure from start to finish with your own hands. Precisely swing Garage Doors will be used as an example.
Every the design idea should begin with a work plan And detailed description. When drawing up a drawing for a garage door, you should take into account all the requirements that apply to them. If installation is required in an existing opening, then its measurements are first taken, after which the sashes are created. However, if it is possible to increase or decrease the opening, then the following rules must be followed:
These simple rules everyone should know who decided to take on such work. If these requirements are met, the question of how to correctly make a drawing for a garage will never arise.
The work will also require welding. Before you start using it, you should take care of necessary materials and tools. To create a standard design you will need:
Required tools:
For making garage doors You must choose a level area. If it is not possible to find such a place, then something like foundation columns should be made. There should be a distance between them that will be equal to the dimensions of the future frame, after which the support is leveled and four are measured profile pipes the right size. They are connected to each other at the corners and are slightly raised above the base. This is done using bricks and leveled so that the structure is located in a single plane.
They're starting weld the frame at the corners. During the welding process, it is necessary to constantly check the horizontal level and each element separately. It is very important that the pipes are perfectly straight. If you make a mistake at this stage, you can later correct it only with the help of a sledgehammer.
Manufacture metal support platforms n, which will be used as a frame attachment to the garage wall. Fastening can be done by welding to metal embedded parts or using anchor bolts. In the latter case, it is necessary to create holes for anchors.
DIY swing gates manufactured in the same plane as the frame. To make it more convenient to work with the wings, the supports are temporarily welded from below. You will need 12 metal supports, four plates on the long and two plates on the short frame pipes. The shutter parts are placed on the support plates along the inner perimeter of the frame. The left and right sections are represented by four pipe sections. So that in the future they close well, between inside There should be a gap between the doors and the frame.
After welding the corners, diagonal or vertical and longitudinal stiffeners are installed to strengthen the door structure. They are also made from angles or pipes. In order for the corner seams to be accurately connected to the metal sheets of the door, they must be carefully sanded.
Do marking metal sheets. Be sure to take into account the gap between the gate and the frame, which must be covered with a sheet of metal. To ensure that the door does not have any gaps when closed, the metal should be cut flush on the left side, and 2–3 cm larger on the right side. The sheet is placed on the gate leaf and welded to it. Welding is performed on a horizontal surface, so it is placed at a height convenient for the welder from the floor. The sheet on the side where the hinges are attached must be butt welded to the gate frame.
You have to try to By the time the work began, the hinges had already been made. Welded to the canvas top part hinges, and to the frame - the bottom one. To strengthen the fastening, use reinforcement, which is applied with inside. It provides special strength to welding.
To close the doors and for additional security, it is best to use a bolt installed on the inside of the canvas. There are padlocks and mortise locks. External hinges are required for the hinged one, and to install mortise lock, it is recommended to use an additional metal plate. It is best to install 2 or 3 locks. If one lock breaks, even in this case it will be possible to close the door.
This is necessary in order to to protect metal from corrosion. Painting in progress different ways, For example, powder method. It is performed in a factory environment, so you won’t be able to do it yourself. If you paint garage doors yourself, then first apply a primer.
After the canvas has dried, it is coated with paint in several layers. Since any paint fades sooner or later, the color should be renewed once a year.
To implement installation of external and internal parts of the frame, metal pins measuring 15–18 cm are taken and fixed in the slopes. The ends of the pins should be cut and sanded so that they do not interfere with the closing of the sashes. Both parts of the frame must be fastened with metal plates by welding, after which the finished sashes are hung.
If the work is done correctly, the DIY garage door in the photo is almost impossible to distinguish from factory models.
Since in a heated room About 60% of the heat escapes through the canvas, then many people strive to insulate their garage doors. It is quite simple to carry out such work. All you need to do is make a wooden sheathing on the inside, after which the space is filled with polystyrene foam or mineral wool. After this, the sheathing is covered with facing slabs or clapboard. Thus, you get swing garage doors that are completely made by yourself. The gate manufacturing process is presented in more detail in the video.
Thus, garage door creation- Although it’s a troublesome task, it’s quite doable. You can make the design yourself for quite a bit. a short time, as evidenced by the video, which clearly demonstrates all stages of such a process. And thanks to the photo you can decide on the most a good option garage door.
In many ways they determine not only its appearance, but also the level of income of the car owner. At the same time, not every owner can afford expensive and sufficient complex designs(lift-and-turn or roller shutter, for example), the production of which involves significant costs. That's why most owners prefer to use simple ones in their garage. swing structures, the production of which is not associated with high costs. To all those who plan to build garages swing gates with your own hands, we advise you to first worry about studying the relevant materials.
In the process of studying, you will be able to learn that the assembly of such structures is usually carried out according to the following scheme:
Let us consider each of these operations in more detail.
Before the beginning installation work You will need to prepare the following working tool:
Installation work begins with the preparation of the frame structure, which is supposed to be used as the frame base for future garage doors. For the convenience of its manufacture, you should first prepare a sketch of the future frame, which consists of internal and external parts. This drawing should indicate the height and width of the frame itself (according to the size of the entrance opening), as well as the dimensions of the internal gate used to enter the garage.
Note! When the frame is welded from a corner, it is most often used to cover the opening.
Preparation of the frame structure begins with cutting channel blanks (or angles) in accordance with the dimensions indicated in the sketch. After this, the resulting blanks are laid out on a rigid and flat surface in the order indicated on the previously prepared sketch. During the installation process, it is necessary to carefully monitor compliance with all dimensions, which must exactly correspond to those indicated in the diagram. In this case, the correct formation of corner joints is checked using a square.
After installing the frame, which has been carried out in compliance with all the previously specified requirements, you can begin welding, upon completion of which the resulting seams should be thoroughly sanded.
In accordance with standard circuit swing gates are placed inside the frame structure, each of which is made in the form of a separate frame, which is subsequently covered with a solid metal sheet. For their manufacture, as a rule, the same profile is used as in the preparation of the common frame. Installation of the sashes is carried out in the order indicated below:
At the final stage of installation work, hinged hinges are welded to the gate in pre-designated locations. In this case, the lower fixed (supporting) part of the hinge is mounted on the frame itself, and the upper movable part is welded to the frame of the sashes.
Conventional bolts mounted in the upper and lower parts of the gates can be used as internal gate locks.
Painting everyone metal elements construction, as well as the insulation of swing gate leaves, it will be more convenient to do before hanging the latter on the support hinges. Before painting, all treated surfaces must be primed, which guarantees a reliable protective coating, capable of serving you for many years.
In order to increase the rigidity of garage doors by inner surface additional sashes are installed metal jumpers(stiffening ribs), welded not only to metal sheets, but also to frame elements in increments of approximately 0.5 meters.
Insulation of metal swing gates is carried out using materials of synthetic origin or foam plastic (polyurethane foam) plates, which are fixed to the surface of the gates using special glue. To cover the insulation boards, any decorative material suitable for the texture can be used.
On final stage work, the doors are hung on hinges, after which it is necessary to check the ease of their movement when opening and closing the gate.
This video is about making a garage door. You will hear good advice about performing welding work, you will see the drawings and you will know in what order the work needs to be performed:
There will be swing ones best choice for the garage owner who values high reliability for low price. It is this design that will allow the car enthusiast to have peace of mind about the iron horse left in the garage and save as much as possible at the same time. And what is also important is that such gates are easiest to mount and install yourself.
The most simple design swing gates for garage consists of:
Very often they are placed in one of the doors. Also, for ease of use, the gates are equipped with automatic remote control, allowing you to open the doors without leaving the car. Most often, swing garage doors are made of metal - the frame frame is welded from the profile, hinges are welded onto it and door leaf made of steel sheet 3–5 mm thick. If safety is not so important for the car owner, steel sheets are replaced with corrugated sheets, panels or wood.
Over time, doors on swing gates may begin to sag. Most often this happens due to weak loops. Therefore, before purchasing components for garage doors, it is necessary to calculate the mass of the assembled shutters and select hinges with a margin of strength.
To make a garage door with your own hands, you will need drawings containing all necessary information about the location, size of the gate, places of fastening of hinges and locks. Experience working with welding machine and plumbing skills.
Make sure there is enough space in front of the garage for the car when the doors are fully open. When everything is taken into account on paper, prepare the following materials:
You will also need tools:
If the gate will be equipped with automatic equipment, select a set of equipment in advance and consider the electrical wiring to the installation site.
Take special care to purchase protective equipment – a welder’s mask and suit, safety glasses and a respirator, and gloves.
When working with an angle grinder and a welding machine, there is a high risk of damaging your eyes, so in no case neglect all necessary means protection.
Since we already have all the necessary drawings, the dimensions for all elements of the garage door must be taken from them and carefully measured with a tape measure before cutting. Having cut off four parts of the frame with a grinder, they are laid out on a flat surface, avoiding distortions. The frame is welded at the corners, constantly monitoring the horizontalness of the entire structure and its shape with a level. It must be strictly rectangular. The finished frame is secured to the garage walls with anchor bolts.
The frames for both sashes are made in the same way as the frame of the opening itself, respecting the dimensions and shape of the frame. As work progresses, you should check the conformity of the dimensions of both frames - the inner one should fit into the outer one smoothly, without forming cracks or inconsistencies. For free movement of doors, the optimal gap between the frames should be 5–7 mm. When welding and fitting, wooden inserts of appropriate thickness are inserted between the frames.
To give the entire structure the necessary rigidity, the frame is reinforced with diagonal elements. Typically, the diagonal pieces extend from the top hinge attachment points and come together at the bottom center of the gate.
The door leaf - steel sheets - is welded onto the finished frame. It should be noted that the gaps between the sash frames and the frame must be covered with steel sheets.
If desired, a gate is installed in one of the doors.
Upon completion of welding work on the frame, all seams should be sanded and painted over. In this case, burrs on the seams will not interfere with the free movement of the doors, and the welding points will not rust.
Standard hinges for hinged gates consist of an upper and lower part. The lower part, on which the pin is located, is welded to the gate frame, and the upper part to the leaves. Since swing garage doors are heavy, they need to be hung with help. At this stage of work you also need high accuracy. From right installed hinges depends on the smooth movement of the valves and the serviceability of the entire structure.
If the assembled sashes are very heavy, it is better to hang them horizontally. In this case, the frame of the opening, after manufacturing, is attached to the walls of the garage last.
The use of automation for swinging garage doors has not surprised anyone for a long time. Available for sale big choice automatic systems and drives capable of making entry and exit from the garage as comfortable as possible. In addition to comfort, an automatic gate drive provides:
The higher the gate and the greater the weight of the leaves, the greater the need to equip the gate with automation, especially if the gate is regularly used by women.
Automatic gates are convenient because there is no need to lock them manually. The automation blocks any attempts to open the doors by hand until a signal is received by the control sensor. The disadvantage of this system is the dependence of work on the availability electric current. Without light, the mechanics simply will not work. To solve the problem, an unlocking system is installed. Most often it goes like additional option to the drive kit. An alternative is to connect the automation to a backup power source - a battery or generator.
Currently, two types of drives for automatic swing gates are common - lever and linear. The latter is preferable, as it is designed for the heavy weight of the doors and strong gusts of wind.
Before painting work the metal surface should be cleaned grinder. Then the gate is coated with two or three layers of primer and metal paint suitable for external work.
For most car enthusiasts, having insulation in the garage is a necessity so that all car maintenance work is carried out under normal temperature conditions. In addition, a workshop is often set up in the garage. Polystyrene foam is usually used as insulation for swinging garage doors. mineral wool, felt, cork boards, penoizol, extruded polystyrene.
After installing the fittings, insulation and painting, the swing garage doors can be considered completely finished.
Buying a good-quality garage structure in our time is not a cheap pleasure. It is cheaper to make a garage door yourself, but certain knowledge and skills are required. It is also advisable to have welding skills. Therefore, how to make a garage door with your own hands is a question that needs to be thoroughly understood. But then it will be possible to begin to complete the task.
Near a private house
Most users choose them for their compact size.
Advantages: convenience, burglary protection, universal use. Flaws: high price, folding structures are subject to damage.
The photo shows a swing version of the design.
On a suburban area
Rollback option
These are the most practical and convenient vertical structures. When opened, the sheet of metal rises up and lies horizontally in the form of a visor. The design of such a mechanism is simple. The canvas is attached to the frame and moves around an axis, changing its horizontal position to a vertical one. Folding gates convenient to use.
Lifting structure drawing
Advantages: resistance to corrosion and burglary, do not require additional space.
Comparison of characteristics
Based on the indicators in the table, we can say that the choice is only up to the buyer. It all depends on cost and reliability. For example, swing and sectional models are good to install in a home garage, but they are not suitable for garage cooperatives, as they have a low degree of reliability.
Up-and-over garage doors are suitable for any building, but they main drawback- high price. Due to their low price, swing gates are suitable for a private garage. If necessary, they can be insulated, automated and reinforced with an additional sheet of metal. In addition, it is easy to weld garage doors at home.
Frame structure diagram
The frame is made of a metal corner, which is welded around the entire perimeter of the doorway. This is how the slope is finished inside and outside. The inner and outer corners are welded together with metal strips in several places. You should get a frame frame.
After the frame is ready, collapsible hinges are welded on the sides. The lower part must be connected with an outer corner, and the upper part with the frame frame. This design is also suitable for a garage made of
To date, many garage door designs have been developed and put into practice. In terms of ease of use, hinged ones are in many ways inferior to sliding ones, but still remain the most reliable. There is simply nothing to break in them. The design is simple, so any car owner can make a swing gate for a garage with his own hands.
Swing gates can be either double or single leaf
Before you begin to implement your idea, you need to clearly understand what swing gates are, what elements they consist of and how they work. There are two types of this design:
The first option is not suitable for a garage, since the dimensions of one door will be too large and it will be inconvenient to open it.
Double doors consist of several elements:
Assembly and installation of swing gates is simple. But those who do not have experience in manufacturing and installing such structures will need detailed instructions, taking into account all the nuances of each stage of work.
The main advantage of swing gates is reliability. But this is far from their only advantage. The simplicity of the design provides other advantages:
The main disadvantage is the need to get out of the car and close/open the gate under any, even the most unfavorable weather conditions. In addition to this, in winter period they have to clear the space in front of them of snow.
Swing gates made of profile pipes with correct production and long life is guaranteed
Despite the wide choice building materials, reliable swing gates can be made in several ways.
Option #1:
Option #2:
For the installation of gate posts, pipes of 80x80x3 mm are used. The upper beam, which reinforces the opening, is made of channel No. 16 (shelf height 160 mm) or No. 18, depending on the width of the gate. The threshold can be made from the same materials: a profile pipe or a metal corner.
Most reliable way installation of swing gates in the garage - mount a frame from channel No. 24 under them and install it at the stage of construction of walls and ceilings. If this is not possible, elements reinforcing the opening are installed: an upper beam, a threshold and racks for the sashes.
Reference! The proposed material options for installing swing gates in the garage are universal and suitable for any buildings: brick, concrete, wood, foam and gas blocks. The only exception is a garage made of metal profiles. Such buildings require lightweight structures.
For garages, “flexible” gates are made from metal profiles, so that each leaf can be pressed against the opening with minimal effort. The frame of such structures consists of a bent profile with an open section (l- or u-shaped). The sashes are installed on 4-6 hinges.
Gates with a rigid frame are designed and manufactured in such a way that the leaves fit the opening with a minimum gap and immediately close with the provided locks, without applying additional effort. Accurate data on the required materials in a particular case can be obtained through calculations.
You can make the calculation manually, using formulas, or using a special calculator
Professional calculation of strength characteristics and geometric parameters materials for the manufacture of garage doors are performed using a set of complex mathematical formulas. The following factors are taken into account:
Specialized calculators have been developed to perform accurate calculations. If necessary, you can use them.
To manufacture swing gates (with a wicket) with dimensions of 2200x3000 mm, you will need not only materials and tools. Adaptations will also be needed, since swing garage doors are manufactured/welded only in a horizontal position.
The profile pipe is ready for use
Reference! Using a profile pipe to construct a threshold is a reasonable solution. With this design, the gate frames are raised above the level of the parking area by 20-25 mm. Due to this rainwater will not leak inside the room.
Important! Before you start working with the welding machine, you need to make sure that the garage wiring can withstand this load.
When calculating and purchasing materials, take into account the need for framing (a double frame with horizontal crosspieces) of the garage opening. For its manufacture and installation you will need the same materials and tools. You can use a metal corner, channel, profile pipes. The strapping is an optional element of the gate design; it is necessary to strengthen the opening and the structure as a whole.
To perform cutting and assembly work, you will need two tables: the main and auxiliary. The dimensions of the main one should be such that both doors and frames fit on it. The table surface must be level. Otherwise, there is a high risk of distortion. The table must be durable, able to withstand the weight of metal, tools and blows with a sledgehammer.
Preparing the opening
Preparing the opening involves performing several steps:
Installation of metal swing gates for a garage can be done in two ways.
Option #1:
The Bulgarian went into action
Step 1. Cutting materials: use a grinder to cut corners and pipes of the required sizes corresponding to the drawing or project.
Step 2. Assembling the double frame.
Installation work is performed using a plumb line and level. Install the second one in the same way vertical stand frames
Step 3. Marking the horizontal line for installing the top beam and threshold. When performing work, use a laser level.
Step 4. According to the instructions given in step No. 2, carry out installation horizontal beams frames
Step 5. The frame of both doors is assembled on the table. Do not forget about the need for reinforcing crossbars, which can be arranged in an x-shape, t-shape or according to the principle of horizontal jumpers. If a gate is provided, its frame is welded from the appropriate elements.
Step 6. Weld the hinges.
Step 7. Hang the sashes.
Step 8. Weld the metal sheets (sew up the sashes).
Step 9. Clean the metal from the effects of welding.
Step 10. Cover with anti-corrosion primer.
Step 11. Install locks and latches.
Step 12. Paint the gate.
If necessary, insulate the doors and openings.
Option #2:
The second option for manufacturing swing gates is suitable if there are no conditions for construction perfectionism
This method of manufacturing a sash frame is optimal in situations where it is not possible to build a perfectly flat horizontal surface for assembling the frame.
Step 1. Making scarves. 4 identical strips 50 cm long are cut from a metal corner. They are grabbed at several points to the frame of the opening. The scarf is an auxiliary element that will subsequently be cut off with a grinder. Therefore, continuous welding is not required.
Step 2. Cut 4 strips to make the sash frame.
Step 3. The corners prepared at the previous stage are welded to the gussets so that a “frame within a frame” design is obtained. Continuous welding is needed only in the inner corners (for sashes).
Step 4. Installation of stiffeners. If one of the doors has a gate, its frame is welded.
Step 5. Installation of canopies/hinges. Use products with a male-female connection. The “father” is fixed to the frame of the opening, the “mother” is fixed to the gate wings.
Step 6. Using a grinder, cut the frame of the doors in the middle vertically.
Step 7. Cut off the scarves.
Step 8. The doors are sheathed with sheets of metal or other material chosen at the design stage.
Properly manufactured and installed swing gates have a large margin of safety. To ensure that their service life is not exhausted prematurely, it is necessary to follow several simple maintenance rules.
The process of making swing gates in a garage is not as complicated as it might seem at first glance. All stages of this task, from design to painting finished design, you can do it yourself. This will significantly reduce the cost of the garage improvement estimate.
