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Square or rectangular hollow metal pipes have long become almost the main material for the construction of lungs frame structures in private construction. The familiar do-it-yourself extension ladder made from a profile pipe is found in almost every dacha.
To weld it from the pieces of material left after the construction of a fence or gazebo, you don’t need a lot of intelligence, weld the crossbars between the guides and use it. Today I will talk about the calculation and assembly of more complex marching and screw structures from the same profile pipe.
The calculation of a staircase made from a profile pipe is not much different from the calculation of similar structures made of wood or concrete. Such calculations cannot be called too complicated, the instructions are standard, but you should not neglect the stage of drawing up a drawing or at least sketching a sketch, with laying out all the dimensions and angles.
Marching structures are rectilinear structures that do not have smooth bends or turns. There are also stairs with an intermediate turning platform, and if all the flights joining them are straight, then such structures also belong to the flight.
With a ceiling height of more than 2.5 m, the horizontal distance (along the floor) from the beginning to the end of the flight starts at approximately 5 m. For small rooms, it makes sense to build a turntable with a rotation of 90º or 180º.
So that you fool yourself less with all the calculations, in the table below I have collected the most popular parameters of direct marching structures:
Step dimensions | March angular inclination (given in degreesº) |
|
Step width | Riser height | |
400 mm | 100 mm | 14 |
380 mm | 110 mm | 16 |
360 mm | 120 mm | 18 |
340 mm | 130 mm | 21 |
320 mm | 140 mm | 23 |
300 mm | 150 mm | 26 |
280 mm | 160 mm | 29 |
260 mm | 170 mm | 33 |
240 mm | 180 mm | 37 |
220 mm | 190 mm | 40 |
200 mm | 200 mm | 45 |
When calculating, it is extremely rare to obtain integer, convenient numbers. So, it’s better to round the data up, so it will be easier for you to work in practice.
And the error that remains is compensated by the height of the first stage. Believe me, if it is a little smaller, no one will even notice.
Choice in favor spiral staircase, is most often done due to a lack of space, although in some cases this decision is caused by the designer’s original idea. The price of such work for professionals is much higher, so it makes sense to calculate and assemble the supporting frame of the staircase from a profile pipe with your own hands. Moreover, this is not much more difficult than working with a straight march.
As in any business, there are 2 ways, for the lazy and for the persistent. If you don’t want to bother with calculations, then you can use a calculator for calculating spiral staircases, of which there are now plenty on the Internet. And for those who are persistent, I will further tell you how this is done manually.
First, let's look at the parameters and notation. By the way, the same notations are used in most electronic calculators.
As in the case of marching structures, you need to start with preliminary measurements. This includes the outer radius of the structure, the height of the staircase and where you plan the entry point and exit point, this is called the angle of twist of the structure. After this, you can start making calculations.
For example, I took fictitious values, you will naturally substitute your own. Let the outer radius “R” = 1000 mm, the height of the structure “H” = 3000 mm, the twist angle ω = 360º, that is, the entrance and exit are located above each other.
With this data we can find the working length of the march “L”, that is, the size of the stairs along the working radius line. It is believed that the working radius is about 2/3 of the maximum. Starting formula L=2πR¹.
Now we find out the number of steps:
If we take the minimum size (100 mm) of the tread at the central pillar, then we can fully calculate the dimensions of the entire tread, only for this we will also need to find out the length of the structure along the outer radius “Lext”.
Lext = 2πR = (2*3.14*1000) = 6280 mm. Now we substitute everything into the starting formula.
h¹ = (7536/17) =369 mm
The height of the riser here is calculated in exactly the same way as in the flight span. The total height “H” is divided by the number of steps “n”, resulting in:
h = (H/n) = (3000/17) = 176 mm.
Correction of the ratio of steps is also permissible here and is done according to the same formula as for a linear march, only the designations change slightly.
2h + h¹ = 600 ... 650 mm. After correction we get a riser height of 190 mm.
But that is not all. We still need to calculate the dimensions of the upper exit platform. As you remember, our twist angle is 360º, the height of the riser in our case is 190 mm, the total height is 3000 mm.
In other words, by going up 4 steps, we will lose the height of 760 mm. If we take into account the thickness of the ceiling, then we have about 2m left. Therefore the width upper platform should not exceed the width of 4 treads, otherwise tall people will catch their heads.
Both when designing linear flights and when calculating a spiral staircase, try to ensure that the number of steps is always odd. The fact is that it is subconsciously more convenient for a person to start and finish a movement with one leg.
If you can handle the calculations and drawing up a sketch, marking the pipes for the future staircase will not be difficult for you. Therefore, we will go straight to the question of how to weld a staircase from a profile pipe.
Theoretically, of course, such a structure can be assembled using studs and bolts, but, not counting the complications in the calculations, the time and effort required to assemble this staircase will take at least 3 times more.
Plus, this option is not considered absolutely reliable, since the bolts tend to loosen during operation. Therefore, I do not advise you to get involved with such models.
Linear marching structures can be of two types: a staircase based on a powerful, flat profile pipe and various designs with broken stringers.
Designing and welding the first option with a solid, straight pipe is much simpler and takes much less time, but the price of such a structure is slightly higher. This is due to the fact that as a base you will have to buy a square profile with minimum cross-section 100x100 mm, although I recommend taking from 150x150 mm. Such stairs are much more reliable and look better.
In addition, the platforms on which the treads will be attached should not be more than half narrower than these same treads. Consequently, it will be necessary to weld additional metal sheets with a thickness of 3–4 mm, and such an amount of thick, high-quality metal will inevitably lead to an increase in the cost of the project.
As you understand, on a flat inclined pipe, the horizontal treads will need to be secured somehow. Consequently, the sites will have to be welded on. You can do them in two ways.
Since the entire structure will actually be based on one pipe, the weight there will be serious and there will be colossal point pressure at the junction of the profile pipe with the floor.
In order to distribute it evenly over a larger area and insure against the lateral tipping of the ladder, you need to go to the base of the pipe and the fixation point to interfloor covering weld metal plates with a thickness of 5 mm. The dimensions of such plates should be slightly more area steps.
Now let's look at assembling a staircase based on a broken version of the stringer. In addition to cost, such designs are good for their low weight. After all, they use pipes of a much smaller cross-section.
It is believed that optimal size is 40x60 mm. More is possible, less is not advisable.
Here, as in the case of a straight stringer, you can cook it in two ways:
As for the plates for support points, for a profile pipe with a cross-section of 40x60 mm it is enough to weld squares of approximately 200x200 mm and secure them to 4 anchors. Although, if possible, of course, it is better to connect two or more broken stringers on a single monolithic plate.
Installation here begins with the installation of a central supporting round and preferably thick-walled pipe. The load on it will be serious and here the savings may come back to bite. As I already said, the pipe cross-section starts from 100 mm, this minimum width tread at the base.
Naturally, the pipe itself from below must be based on a thick, reliable platform. If you are installing a ladder at the construction stage, then in order not to spend money on an expensive thick iron sheet, you can weld a cross from the same profile pipes at the bottom. Then wall it all up in a screed.
The supports themselves for the treads can be made of two types. What is it in bearing capacity, and in terms of aesthetic characteristics they have little to show for it. Here it all depends on what section of the profile pipe is at hand:
In both the first and second cases, one fixation point on the support is not enough for the step. Therefore, I recommend welding additional support under the step frame. There is no guarantee that you will be able to weld everything firmly and efficiently, and with a support the reliability of the step increases significantly.
Most often, the frame of a staircase from a profile pipe is lined natural wood. According to my observations, it is much cheaper, beautiful and reliable.
When selecting a board for treading, the most important thing is strength, so its thickness should be at least 40 mm. The thickness of the facing for risers and side string, if required, does not have of great importance, since these parts of the staircase carry only an aesthetic load.
Don't forget that you are dealing with metal, and as you know, it can rust. I don't think you're going to spend a fortune on a homemade stainless steel ladder. Therefore, after assembly, you first need to clean it with a file or better than a grinder all welds. After this, degrease or prime the structure and finally apply 2 - 3 layers of good paint.
Many people recommend powder coating the metal. So, things like powder coating or nickel plating of metal can be done exclusively in the factory at professional equipment. At home, you can only paint or varnish the stairs.
For self-made a staircase frame made from a profile pipe fits perfectly. It's much easier than building stairs from wood, plus durability metal structure much higher. In the photo and video in this article it is given additional material for the manufacture of stairs. If your question remains unanswered or you have something to add, write in the comments and we’ll talk.
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Metal is reliable and durable material, which serves for decades. With welding skills, you can make a lot of useful things from metal parts. household or garden plot: wall and floor hangers, graceful miniature shelves, coffee table for a gazebo, a multi-tiered flower stand. The pinnacle of craftsmanship is a useful and impressive product - a do-it-yourself staircase made from a profile pipe. Let's consider three options that are suitable for self-production.
Staircase without railings made of metal profile and wood
During dacha work or construction, they often use wood: boards, logs, bars, lining, plywood - forgetting about practical metal blanks. Under influence external factors(dampness, wind, temperature changes) easy to process, but having a weak structure wooden crafts crack, dry out, and lose their attractiveness, while properly processed metal retains its performance properties for years.
Profile metal pipes - factory products, differing in shape, length and cross-section parameters
A metal corner is suitable for the construction of lightweight products, but it is inferior to the profile in terms of strength. Under the influence of gravity, a structure made from an angle or channel is deformed, causing its functionality to become unusable. More reliable products can withstand greater loads, so experts recommend welding stairs from a profile pipe.
Here are a few properties that characterize metallic profile How perfect material for the construction of a staircase frame:
When making calculations for assembling a staircase from a profile pipe, you will understand that the cost of the structure is small compared, say, with an analogue from natural stone or expensive wood.
The simplest way check the quality of welding and strengthen your skills in working with a welding machine - make a small device with 7-10 steps, with which you can climb to the roof of a barn, remove apples from trees or paint the walls of a house.
There are several ways to assemble it yourself ladder from a profile pipe. If you are not familiar with the intricacies of working with a welding machine, the steps can be fixed with bolts and angles, but the welded structure is more durable.
Instead of a ladder, you can make a stepladder - a structure convenient for construction work
So, we need:
The structure of the metal staircase is welded from a profile and corners
Before welding a staircase from a profile pipe, you need to cut one blank into several pieces of 30 cm each - you will get steps. Their number depends on the length of the profile: for example, from a two-meter workpiece you will get 6 small sections.
This is what it looks like metal carcass with markings and a set of rungs for an extension ladder
Progress:
If you need a longer ladder, use a different profile, for example, with a section of 50 mm. The heavier and longer the structure, the more powerful and thicker the pipe should be.
Construction screw type used when there is a shortage of space or there is a need for an additional original design element. In the preparation process, you need to purchase a tool: a welding machine with diodes, circular saw, a hacksaw, a file, a sander, a hammer, a tape measure and a marker. The simplest option is a staircase leading to the second floor from a profile pipe in the form of a pillar, to which steps are attached in a spiral.
A spiral staircase to the second floor, assembled from a metal profile and wooden steps, is not only functional and convenient, but also serves as decoration for a house made of brick or wood
A thick-walled pipe acts as a support round section, the length of which depends on the distance from the floor of the first floor to the floor (or ceiling) of the second floor. From the second pipe, with thin walls but a larger diameter, it is necessary to make sleeves, the optimal length of which is 22-25 cm. The sleeves will be strung on support pillar one after another with already welded step frames. Attacks come in various shapes (rectangular, oval), but the most good option- an elongated isosceles triangle, the apex welded to the sleeve.
Interesting design solution– moving the spiral staircase outside and designing the entrance to the second floor from the street
Progress:
In addition to the profile, stringers are often used for the installation of screw structures - durable metal beams.
To homemade staircase from the profile pipe to the cellar was durable, stable and convenient, it is necessary to make the correct calculations. Usually adhere to following parameters:
The profile parameters depend on the size of the staircase. You will need thick metal crossbars that will act as stringers, and a profile of a smaller cross-section for welding the frame of the steps.
We assemble the structure in next sequence:
Profile stairs will last long enough if done accurate calculations. After installing the main parts - the frame and steps - do not forget to enhance the structure with decorative details or decorations for the railings.
Exist various ways design and production of stairs. The choice depends on the style of the interior and the personal preferences of the residents. Quite popular among the many options is a staircase made of a profile pipe. To get this reliable design, you can contact special companies or call a private master. But, if you have the necessary skills, it is possible to make a staircase from a profile using your own efforts, using our instructions.
The design has a number of positive features:
When making a staircase from a profile pipe, it is necessary to take into account a number of features:
Birch plywood can be used as a material for the steps of a profile pipe staircase, and plastic gratings can be used for railings.
To determine the need for a material, you need to do small drawing future design, on which the dimensions are indicated. They will allow you to make calculations - the number of steps, the height of the structure, etc.
And of course, any work with metal is not complete without:
For a staircase that has a complex structural shape - for example, a helical one or with a turning platform - it would not be superfluous to number all the elements so as not to get confused during the work process.
Materials for the steps are also prepared at this stage.
Once again, it is worth recalling the loads on the staircase structure. They oblige all work to be carried out correctly and efficiently to ensure safe operation.
A staircase made of profiled pipe may have one or two stringers. This will depend on how wide you want the future product to be. Undoubtedly, large quantity stringers will affect the strength of the stairs, which will lead to additional costs for materials and labor. If you are still planning one load-bearing support, then you can weld additional consoles on the side. This measure will help avoid sagging of the treads when exposed to heavy loads.
Let's consider the most simple design stairs made of profiled pipe.
Steps for external stairs can be made from reinforcement bars. It will cost less than wood and will last longer.
The use of a support pipe will help reduce possible vibration. And it itself can be used in the interior as a support for decorative elements. for example, for flower pots.
Its production is somewhat different from the marching one.
For correct installation steps must be cut perpendicular.
Staircase "Goose step" made of profile pipe
You can make a “goose step” staircase using a profile pipe square section . There are no special instructions for this type of construction. The frame will be a load-bearing stringer, made at a large angle (usually more than 40 degrees).
The difficulty here is only in making the steps, but you can use the creation of a template that will simplify the task a little, eliminating the need to constantly monitor the correctness of the angles.
The seams of the frame must be thoroughly sanded after finishing the welding work. Then a primer is applied using anti-corrosion compounds. After this, they begin painting.
We must not forget that the steps must be mounted on a ready-made painted structure in order to avoid damage to the material of the steps, except in cases where the treads are made of metal.
Any modern construction project involves arrangement flights of stairs connecting floors of a residential building. At the same time, the most technologically advanced materials are used to manufacture the frame of the staircase, which includes profile pipe.
In this article you will learn how to make a staircase from a profile pipe with your own hands, and you will also be able to familiarize yourself with all the advantages of the described design.
Interfloor staircase structures made of pipes look great in the interiors of modern country houses, office premises and other buildings. In addition, for the manufacture of stairs of this class, a metal profile with a cross-section of 60x40 mm is widely used today, the size of which is considered the most optimal.
This choice is explained by the fact that smaller sizes reduce the strength of the structure, and larger profiles make it too bulky and heavy.
Choosing a profile pipe for arranging a flight of stairs will provide you with a number of undoubted advantages:
Note!
The technologies used in the production of the profile allow it to be painted in any color (by powder coating method). At the same time, you can choose a color that optimally matches the interior of the room you are furnishing.
Note that silver, gold and black colors are currently considered the most fashionable.
We also note that this design provides the ability to prepare a straight march, allowing you to change the direction of its installation by 90 and 180 degrees.
When installing the base (frame) staircase design profile pipes are installed and fixed on the platform in pairs, after which steps from the material chosen by the developer are mounted to them.
The procedure for preparing the staircase frame may look like this:
Note!
This procedure for organizing work requires the mandatory use of welding equipment, as well as possession of skills in handling it.
As an example, we invite you to consider the technique of making stairs with steps made of wood and a frame made of profile pipe. The frame base of this design is a profile pipe with a diameter of 60 mm in combination with a corner with a standard size of 40x40 mm.
The process of arranging such a structure includes the following operations:
Note that by installing the railing on the side of the supporting frame, you will be able to increase the working width of the flight of stairs. It should also be taken into account that between ready-made design and the wall must leave a passage sufficient not to interfere with the ongoing repair work. To avoid vibrations that sometimes occur when moving along stairs, it is recommended to limit the length of the racks in its spans.
In addition, to make a staircase from profile pipes with your own hands, you will definitely need auxiliary materials, among which the most commonly used are glass, wood, stone and even ceramics. The use of any of these materials not only increases the operational advantages of any staircase structure, but also provides it with a completely modern and attractive appearance.
Note!
Structures of this class are used not only as staircases in multi-story buildings, but also often form the basis of the building’s porch.
A typical metal staircase frame looks like this: